Senior Manager - EEI (MW586)

Senior Manager - EEI (MW586)

13 Nov
|
CEAT Ltd
|
Mumbai

13 Nov

CEAT Ltd

Mumbai

Job Description



Key Purpose of the Job (Position Summary)





This position is responsible to ensure effective up keep and maintenance of all electrical and instrumentation equipment at the plant to ensure maximum equipment availability and minimum downtime on account of breakdown. The role incumbent shall lead a team of Electrical and Instrumentation engineers to ensure all maintenance jobs are completed as per schedule and within the defined budget.





KEY PERFORMANCE AREAS





Adherence to maintenance schedule and budget



OEE Improvement (Uniformity)



Plant Reliability Index



Reduction in repetitive breakdown occurrences (Hours and Instances)



Reduction in cost of maintenance (Stores,

spares and repair maintenance cost)



Reduction in energy cost (Power ratio)



Plant safety and environment



Improvement initiatives (SPARSH Machine, Kaizen, HIRA etc.)



Compliance as per statutory standards for electrical installations and weights & measures





KEY ACTIVITIES & RESPONSIBILITIES





Planning & Budgeting





Plan the annual maintenance schedule and activities for all electronics and instrumentation section in consultation with Plant Chief Engineer

Participate in preparation of the annual maintenance budget by providing inputs for the electronics and instrumentation section

Provide inputs for the procurement plan for electronics and instrumentation sections covering requirement for consumables, spare parts, maintenance supplies and tools

Support the IT team in identifying vendors and suppliers for management of the Electronics systems run by SCADA

Liaise with suppliers and vendors to develop a long term maintenance plan for the machinery (On AMCs)

Identify and carryout standardization and reliability improvement initiatives

Develop SOP for electronic networks and systems with a focus on maintaining increased uptime





Maintenance Operations





Planned Maintenance



Work with the team to schedule and prioritize work orders to ensure optimum utilization of resources and minimum disturbance to production activities

Manage and supervise all the maintenance activities undertaken by the electronics and instrumentation team to ensure the same is as per the maintenance schedule and budget and is of high quality

Work closely with other departments to ensure maintenance schedules are adhered to without disruption of production targets

Prepare schedule for maintenance activities during shutdown and ensure proper execution of the same as per shutdown schedule

Ensure that all electronics equipments are regularly calibrated as per schedule by the team and in an efficient manner with minimal issues

For equipment covered under AMCs, ensure regular maintenance is done by the vendor in accordance to the terms and conditions agreed in the AMC





Breakdown Maintenance



Prioritize breakdown repair jobs as per criticality to the production process

Ensure the team provides timely and effective break down maintenance support for any of the electronics and instrumentation systems or network issues at the plant

Review any major breakdowns in electronics and instrumentation systems or networks to assess the scope of repair work required, cost for the repairs and other resources required

Oversee any major breakdown repair work to validate the quality of the work done and ensure minimum repetition of similar incidents

Ensure that the team prepares SOPs for any break down repairs and maintenance for reference in future occurrences

Provide technical guidance to the team for complex repairs and issues





Procurement



Regularly monitor availability of spares and work with the team to ensure optimum inventory of spares for the section

For any new spares or material prepare technical specification and provide same to procurement team post approval from Chief Engineer

Work with the procurement team in evaluating vendors and shortlisting as required

Review and validate technical terms and conditions of agreements with vendors





Others



Ensure the team adheres to the companys maintenance standards, norms and laid down policies

Where required liaison with the statutory bodies and government authorities for any statutory compliances related to the electrical and instrumentation section in the plant

Resolve any coordination issues the team may face with other departments to ensure maintenance work does not get hampered

Drive improvement initiatives such as QIPs, Kaizen, Muri Mura etc. for the team





Cost Management





Monitor maintenance expenditure to ensure compliance to the budget

Monitor consumption of all consumables and spares

Monitor and report power consumption at the plant, department wise and suggest measures for power saving

Ensure all maintenance jobs done by the team are undertaken with optimum use of resources and minimum wastage

Identify areas for cost saving in the electronics and instrumentation section and recommend action plan to achieve the saving





Projects (as applicable)



Ensure all maintenance related jobs for any major plant wide improvement projects / capex projects are completed in time such as new machine installation, replacement, etc.

Support the projects team in streamlining the production process while expanding plant operations and ensure that all electronics network and systems are performing as per the desired results

Be up-to-date on new technology, understand position relative to competition and recommend changes for enhanced performance





MIS & Reporting



Ensure records of all service, maintenance and refurbishing works carried out in electronics and instrumentation section are maintained

Ensure records of all electrical equipment history maintained

Review SAP regularly to ensure accuracy of data and information regarding maintenance





Health & Safety





Ensure all maintenance activities in the section are carried out in complete adherence of the safety, health and environmental policies and procedures for the Plant.

Ensure safety measures are consistently followed and take initiative to enhance acceptance of safety as a culture so as to achieve zero accident level

Train employees on various electrical equipment, networks and SCADA management to ensure sensitization to the correct methods of handling the same



Report any incident to the Chief Engineer immediately





People and Relationship Management





Guide and manage the team to ensure the departments objectives are met

Ensure that team is adequately trained and proactively work with HR at capability enhancement of team

Conduct effective performance appraisals for the team and provide regular feedback

Motivate, counsel and coach employees to ensure a conducive working environment

Work effectively with network / SCADA vendors and vendor teams for enhanced performance

Drive development of electronics systems and networks with support of our vendors





Education and Experience Required





Education:



B.E.- Electrical/ Electronics and Instrumentation/ Electrical and Electronics



Experience:



12 years of experience in a shop floor maintenance with about 4-5 years experience of leading a maintenance team preferable in a modern automated environment that is supported by SCADA systems

The original job offer can be found in Kit Job:
https://www.kitjob.in/job/19936236/senior-manager-eei-mw586-mumbai/?utm_source=html

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