CWJ543 - Manager - Technical

CWJ543 - Manager - Technical

13 Nov
|
CEAT Ltd
|
Mumbai

13 Nov

CEAT Ltd

Mumbai

Job Description



Key Purpose of the Job (Position Summary)

This position is responsible for Leading activities of Plant Technology at execution level. The position is responsible for Projects related to Improvement Process Scraps, Cost reduction, Plant efficiency Improvements, Product Quality improvement, Process Consistency Improvement. Lead for strengthening systems through monitoring and controls in plant and bringing robustness in process



KEYPERFORMANCE AREAS

No. of Productivity and process improvement, Plant Efficiency

Quality Rating Score (Balancing/Unformity/CutTyre Rating/Defects..)

Manufacturing claim

Product Consistency Rating (Durability/Rolling Resistance..)



Enhancement in Technical economy through technical cost optimization

Reduction in overall process scrap, bladder cost & indirect material cost

No. of Projects (Kaizens & QIPs)

New Product Industrialisation



Functions And Responsibilities

Operational Activities

Plant Support

Ensure systematic execution of product and process checking and reviewing as per preset standards

Manage inspection of machines to ensure uniformity in compliance and standards

Conduct regular checks and engage in follow-ups for running Technical activities

Assistance in smooth execution and timely completion of checks and audit of machine

Conduct continual and regular safety and health condition checks and ensure maintenance of safety standards

Continually track and monitor quality ratings for the assigned division and support the operations team is systematically resolving manufacturing issues for enhanced quality ratings

Attend regular meetings conducted by the internal team, as well as daily work management meetings, and ensure representation of technical facts and insights at the same

Trouble Shooting

Managing in a timely manner processing issues during trials and actual production and ensuring that the same shall be efficiently handled and resolved

Engaging in troubleshooting activities from time to time, to ensure production time conservation

Ensure regular follow-ups for resolving of issues

Execution of Quality improvement Projects with in dept analysis, Statistical tools, Quality improvement tools, and Implement changes with robust system in place



Plant Efficiency Improvement

Monitoring of Scrap levels in plant and daily reviews internally

Prioritization derive actions to improve scrap a level in plant

Machine efficiency improvement project execution, Technical follow-ups on cycle time reduction, Machine speed increase ensuring quality.

Coordination of scrap improvement activities and Plant efficient related improvement activities

Tracking of defects levels and Improvement plan execution

Engaging in troubleshooting activities from time to time, to ensure production time conservation

Guide team on activities related to efficiency improvement projects

Process Improvements and Changes

Ensure execution of changes pertaining to new product development

Ensure thorough handover and review of specification changes to the operator level at the plant

Ensure continuous review and improvement in analytical and developmental activities

Review of production related activities and ensuring their optimisation for overall cost saving

Under the guidance of the superiors in the team, propose changing of compounds, changing of weights, etc. to ensure cost reduction in existing products

Continually engage in review and improvement of existing processes and resolving process issues

Technical Process Analysis

Conduct a detailed analysis of defective materials or products

Analysis of factors impacting Process defects and scrap and derive actions related to Man, Machine, Materials, Methods

Ensure analysis of minute aspects pertaining to scrap materials

Analysis of Tyre/Steel/Compound scrap and determining factors.

Process Monitoring and Upgradation on Standards and practises based on technical inputs

Product Quality Improvements

Inspections and analysis of claim tyres to understand gaps in products wrt process/design.

Improvement actions and execution of actions for claim reduction

Product Consistency Monitoring wrt Durability, Rolling resistance, Runout Balancing, Uniformity Defects, Market performance.

Identification of gaps and execution of improvement actions wrt product consistency

NPD and Commissioning of Machines

Provide timely assistance in establishment and commissioning of new equipment at plants

Conduct NPD trials as per the schedule and ensure that the trials are run as per the precise specifications prescribed by the R&D; team

Guide the operations team including the shop floor operators in executing technical trials on the shop floor

Effectively record and analyse trial results as per Design & Process validation plan

Documentation

Maintaining proper records for changes in specifications of processes, on SAP

Ensuring proper execution of technological economy trials and preparation of compliance reports as per design validation and process validation plan

Maintaining records related to Plant Consistency, Efficiency and Scraps.

Meticulous and regular updation of material specification changes on SAP

Preparation of requisite monthly reports on Improvement activities (eg. Kaizen, 5S, etc.), Unsafe Conditions, etc.

Process standards upgradation and strengthening wrt to improvement in process



Education and Experience Required

Education:

B.Tech

(Mechanical/Rubber/Polymer technology) Experience:

6-9 years

(Preferably in TBR Process/NPI)

The original job offer can be found in Kit Job:
https://www.kitjob.in/job/19936254/cwj543-manager-technical-mumbai/?utm_source=html

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