07 Jan
CEAT Ltd
Mumbai
Job Description
JOB PURPOSE:
To provide technical support for the manufacturing process in the designated area.
DIMENSIONS:
Position holder
Internal customers
External customers
External partners
KEY RESPONSIBILITIES:
PROCESS & PRODUCT:
Lead activities that involve issuing reports, conducting product quality audits, issuing and dispositioning held up product, process and material specifications related to maintaining and improving the product quality within the manufacturing process.
Validate and release new curing press with in project timeline.
Lead and execute Thermocouple study and validation processes as per plan.
Drive productivity and quality improvement projects
Analyze product failure due to Process and take necessary improvement measures
Responsible for all the technological activities at the respective area.
Review of key product and process parameters and initiate actions
Lead for conducting cure cycle trials and other product trials at curing.
Cured tyre defect and scrap reduction
PFMEA,Control plan,SOP etc., preparaton
System implementation, monitoring and control.
Customer claim improvement actions
PDCA approach to continual improvement for Productivity, Quality, waste reduction etc.
Support Tyre Building process, NPI, Uniformity and Balancing improvement
TECHNICAL ECONOMY:
Product specification optimization in the designated area.
CLAIMS & LOSSES:
Monitor products in order to bring in continuous improvement, and keep claims and losses to a minimum.
TECHNICAL & QUALITY TASKS:
Provide technical know-how and inputs to the designated sections.
Analyze process variations and take necessary countermeasures to improve product quality and reduce process/Product waste.
Analytically sound to analyse the data & should retrieve any statistical data available in the system.
Knowledge of setting of cure cycle, Segmental molds, venting system of Molds and utilities.
Expertise with thermocouple test, blow point test, grid study,
Understand basic compound cure properties and rheology.
Knowledge on indirect material used in Tyre curing process.
Proficiency in Tyre Manufacturing Technology (Capable)
(Technical knowhow & ability in curing process, production processes, systems, layout plans and quality measures)
Proficiency in Plant systems & processes (Foundational)
(Ability to understand & implement 5S, safety practices, production best practices, QBM and other contemporary systems & process.)
Business Focus (Foundational)
(Knowhow on organizational mission ,Code of conduct, product SKUs, accountabilities w.r.t market scenario & competition & ability to apply in one's role, profitability )
Customer Orientation (Foundational)
(Cultural orientation to engage with customers, proactively assess their needs and continuously create value for them)
Data Interpretation Ability (Capable)
(Ability to study & interpret data/trends and draw inferences/projections)
MANAGERIAL COMPETENCIES
Analytical (Advanced)
(Analyze issues and break them down to component parts. Makes systematic and rational judgments based on relevant informations)
Decisive (Capable)
(Demonstrates readiness to make decisions, takes the initiative and originates actions)
Strategic (Foundational)
(Demonstrates a broad-based view of issues, events and activities and perceives their longer term impact or wider implications)
Organized (Capable)
(Organize and schedule events, activities and resources. Set-up and monitor time scales and plans)
Coordinating (Capable)
(Motivates and empowers others in order to reach organizational goals, Inter departmental coordinations)
Proficiency Levels for Competencies:-
Basic- elementary understanding & familiarity
Foundational- ability to apply knowledge in certain areas
Capable- solid understanding and ability to apply knowledge in most areas
Advanced- Thorough in-depth understanding
Master- Advisory Expert in subject knowledge
PREFERRED AGE
23 - 30 yrs
QUALIFICATION
B.Tech in Rubber/Polymer Technology/Chemical engineering
EXPERIENCE
Minimum 5 8 years.
SPECIAL REQUIREMENTS
(IF ANY)
ESSENTIAL
Experience in PCR curing with heat engineering.
Thermocouple and blow point knowledge.
DESIRABLE
ISO-Deming expertise
..
DEPT. HEAD FUNCTION HEAD
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