Role
To lead and manage the complete assembly operations of HIP Turbine systems, ensuring precision assembly, adherence to stringent quality standards, on-time delivery, and continuous improvement in safety, productivity, and cost efficiency.
Key Responsibilities
1. HIP Turbine Assembly Management
- Lead end-to-end assembly of HIP turbine modules including:
- Casings
- Rotors and shafts
- Blade assemblies
- Internal components and sealing systems
- Ensure compliance with engineering drawings, specifications, and tolerances
- Manage stage-wise assembly from sub-assembly to final build

2. Precision & Critical Fitment Control
- Ensure high-precision operations including:
- Rotor alignment and balancing readiness
- Bearing clearances and axial/radial positioning
- Critical torqueing and fastening sequences
- Oversee dimensional checks, runouts, and concentricity measurements
- Coordinate with metrology/inspection teams for critical verification

3. Production Planning & Execution
- Execute assembly schedules aligned with PPC and project timelines
- Monitor progress vs.



plan and take corrective actions to avoid delays
- Identify and resolve bottlenecks in assembly sequence
- Optimize line balancing and takt time for HIP assembly

4. Quality Assurance & Testing
- Ensure zero-defect assembly by implementing stage inspections
- Coordinate for:
- Hydraulic & pressure testing
- Leak checks
- Functional verification of assembled turbine units
- Lead root cause analysis (RCA) and implement CAPA for failures

5. Shopfloor Productivity & Cost Control
- Improve productivity (output per man-hour)
- Reduce rework, rejection, and cycle time losses
- Drive cost reduction through process improvements and waste elimination
- Monitor and control Cost of Poor Quality (COPQ)

6. Safety & Compliance (HSE)
- Ensure secure handling of heavy components, rotors, and high-pressure systems
- Conduct:
- Daily toolbox talks
- Risk assessments and safety audits
- Ensure proper usage of lifting tools,

📌 Assembly Manager For HCU (Hazira)
🏢 TG-L&T-MHI Power Turbine Generators
📍 Hazira