Role Description To Manage Process of Production Process
Role purpose To ensure smooth process operations and achieve the results
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Responsibilities KRA (Key Result Areas) KPI (Key Performance Indicators)
Heads
SAFETY a) Ensuring secure operating practices are deployed as per SOPs and compliance to QMS/EMS systems in own area of operation & To ensure safe & accident free workplace in respective process.
b) To ensure timely completion of all the countermeasures for safety.
c) To make all machine danger free(Danger prediction/KY)
d) To provide awareness among employe for safety on shop floor.
No. of Reportable,Recordable & Manday loss injuries in process
Safety audit Kaizens & TPM Fuguai's Identification & Rectification list
Risk-assesment of the machine
No. of Near-miss reporting.
QUALITY a) To work Pro-actively for generation of defects.
To work Pro-actively for Flow-out of defects in Next process
To ensure proper adeherance with quality standards as per the customer requirement
To impart training to all operators for problem solving approach
Adherence of TQM system
Reduction on PPM a) To achieve Process Yield Target
Next process claim %
No. of QACR Generated in process
No. of Quality circles working to improve quality.
TQM Folder updation
Product audit score%
PRODUCTIVITY a) To Run the machine at defined Cycle time.
To increase machine availability rate
To eliminate Rework generation in process
Trouble shooting and failure analysis through systematic approaching using analytical tools and techniques a) Average production / shift
Available time usage ratio
Rework %age
Deep analysis and PDCA Examples
COST REDUCTION a) To improve the life of all the key consumables.
b ) To Ensure timely and sucessful trial with alternate sources a) TG-1 Data
Localisation of consumables items
MANPOWER DEVELOPMENT a ) Education & Training to be given to all the operators about the machines,systems and modern c