Job Description We Sanmar Matrix Metals limited looking for Casting Engineer / Casting Development Engineer a steel foundry based in Viralimalai location ( near Trichy ).
n Qualification : B.E / B.Tech or Diploma
n Experience: Minimun of 3+ years into Casting Development from steel foundry.
n Indicative Tasks:
n 1. New Product (casting) Development
n Carry flexibility study (tolerance, complexities, infras tructure, current grade etc.,) upon receiving the RFQ from marketing department.
n Preparation of detailed technlogy of pattern layout and sharing with patter shop.
n Follow up with pattern shop for the purchase order.
n Creation of SAP codes for the new castings.
n Preparation of PPAP documents and submit to customers and also preparation of process sheet for internal process..
n Prepare and issue route card to the planning department.
n Witness all core making, mould making and core assembly mould and pouring.
n Follow up with First stage, HT, fetling,
NDT test and dimensional layout and ensure the castings are as per customer requirements.
n Identify and suggest defective castings for re-work with support from MAGMA team and Technical Head.
n Customer offering of sample catings to customers.
n To analyse and identify quality issues / clarifications in the PNCR from customer.
n Finalisation of castings for bulk production with Technical Head's approval.
n 2. Existing products (castings)
n Study and analyse the existings castings for quality and efficiency improvement.
n Focus on Yield improvement, cost reduction, process improvement, sand reduction etc.,
n 3. Customer complaints
n Clarification of new product drawings with customers to identify their needs.
n Clarify customers on any issues in the PNCR received.