Roles and Responsibilities
Product Improvement, Value Engineering, Design Philosophy, standardisation, OEM support
Recent sizes design, development and troubleshoot in 2W/3W tyres.
Preparation of Pattern proposals presentation for industrialization based on market requirements, OE requirements, leading competitor knowledge through study & analysis, innovation & improvement in existing designs.
Preparation of Per Tire Requirement (PTR) for recent development and PR change sizes for cost estimation.
Optimize the use of existing material / alternate material for Product benefit.
Analyze product failure due to product/process and initiate improvement measures.
Generate quality improvement projects to improve the product performance and process efficiencies.
PDCA approach to continual improvement and system development.
Preparation of Cavity and pattern drawings for Agriculture sizes using AutoCAD for 2D drawing and CATIA for 3D proposals.
Studying mould to tire growth for Bias and Radial sizes.
Calculation of Carcass, Bead and Belt safety.
Preparation Manufacturing and Tooling feasibility Study (MTFS) to know the availability of tooling/machines in plant.
Preparation of cured tire layout, tire building specification, green profile for bias and radial sizes for the development.
DFMEA & Root Cause Analysis
Recent LI/PR development in existing size, considering Load & IP calculation of Tire safety, deciding construction of tire & other Industrialization activity.
Calculation of lead ratio of Front/Rear tire combination.
Major reduction of manufacturing related claims in 2W/3W segment through product improvement.
Knowledge about PLM & PDM