Job Description – Senior CAE Engineer (Safety/Crash Analysis)

Position: Senior CAE Engineer – Safety (Crash Analysis)
Experience: 5 to 10 years
Location: Chennai

Key Responsibilities
Carry out safety virtual simulations for vehicle crash analysis and performance evaluation.
Perform FE model building and integration using ANSA.
Conduct pre-processing (part meshing & integration), analysis (Pam Crash / LS-DYNA), and post-processing (Metapost).
Support correlation activities with test data and ensure alignment with global safety regulations .
Provide design recommendations and technical insights for improving structural crashworthiness and occupant safety.
Collaborate with cross-functional teams to address CAE safety requirements in upcoming programs.
Contribute to continuous improvement by adopting scripting/automation and AI-based tools for efficiency.

Technical Skills & Expertise
Crash Analysis: Minimum 5 years of experience in CAE safety domain.




FE Model Building & Integration: At least 2 years hands-on experience.
Tools Proficiency: ANSA, Primer, LS-DYNA (mandatory), Metapost.
Robust knowledge of vehicle architecture, nomenclature , and safety regulations .
Sound understanding of Classical & Applied Mechanics , particularly Strength of Materials .
Positive awareness of physics fundamentals and ability to apply logical reasoning.

Preferred Qualifications
Postgraduate degree in Mechanical / Automotive / Aerospace Engineering (preferred).
Solid analytical, problem-solving, and debugging skills.
Excellent communication and presentation abilities.
High learning aptitude with a curious, inquisitive, and responsible mindset .
Strong sense of ownership and ability to work independently as well as in a team.

📌 Expleo Solutions Ltd Cae Engineer Safety/crash Analysis Chennai
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📍 Chennai