Job description:

Incoming Quality Control (IQC)

- Inspect incoming raw materials and bought-out components.
- Verify materials as per approved specifications and drawings.
- Coordinate with suppliers for quality-related issues.
- Maintain incoming inspection reports and records.

In-Process Quality Control (IPQC)

- Conduct regular inspections during injection moulding and assembly processes.
- Ensure products meet dimensional, visual, and functional quality standards.
- Monitor production quality and identify process deviations.
- Implement corrective actions to reduce defects and improve productivity.

Final Quality Control (FQC)

- Perform final inspection before dispatch.
- Conduct visual, dimensional, and functional testing.
- Ensure only approved products are released for shipment.
- Prepare final inspection reports.

Product Testing

- Carry out routine electrical and mechanical tests.
- Perform:
- Contact Resistance Test
- Insulation Resistance Test
- High Voltage Test
- Endurance Test
- Temperature Rise Test (if applicable)
- Verify compliance with BIS and customer specifications.

Documentation

- Maintain inspection reports, NCRs, CAPA reports, and quality records.
- Prepare daily, weekly, and monthly quality reports.
- Maintain calibration records of measuring instruments.
- Support ISO 9001 and BIS documentation.

Process Improvement

- Conduct Root Cause Analysis (RCA) using 7 QC Tools.
- Implement CAPA (Corrective and Preventive Actions).
- Participate in Kaizen and continuous improvement initiatives.
- Monitor rejection trends and recommend preventive actions.

Customer & Supplier Quality





- Handle customer complaints and implement corrective actions.
- Coordinate with suppliers regarding quality issues.
- Conduct supplier quality evaluations when required.

Required Skills

- Knowledge of IQC, IPQC, and FQC
- Experience in electrical switch manufacturing is preferred
- Understanding of BIS standards and electrical product testing
- Familiarity with ISO 9001 Quality Management System
- Root Cause Analysis (5 Why, Fishbone Diagram)
- CAPA, NCR Management
- Knowledge of 7 QC Tools
- Basic knowledge of SPC, FMEA, PPAP, and MSA
- Solid problem-solving and analytical skills
- Good communication and reporting skills

Technical Knowledge

- Modular Switch Manufacturing
- Electrical Accessories
- Plastic Injection Moulding
- Assembly Processes
- Electrical Testing Equipment
- Vernier Caliper
- Micrometer
- Height Gauge
- Go/No-Go Gauges
- Measuring Instruments
- Calibration Process

Preferred Industry Experience

Candidates from:

- Modular Switch Manufacturing
- Electrical Switches
- Switchgear
- Wiring Accessories
- Consumer Electrical Products
- Plastic Injection Moulding
- Electrical Components Manufacturing

Key Performance Indicators (KPIs)

- Reduction in rejection percentage
- First Pass Yield (FPY)
- Customer complaint reduction
- Supplier rejection rate
- CAPA closure within timeline
- On-time inspection completion
- Reduction in rework and scrap
- Compliance with BIS and ISO requirements
- Improvement in process capability

Contact No : (phone hidden)

Pay: ₹40,000.00 - ₹70,000.00 per month

Benefits:

- Provident Fund

Work Location: In person

📌 Quality Control Engineer (Vasai-Virar)
🏢 Light and Shade Electricals
📍 Vasai-Virar