Responsibilities

SAP & ETP Operations Management

- Lead end-to-end operations of Sulphuric Acid Plant and ETP.

- Ensure achievement of production and treatment targets.

- Maintain reliable and efficient operation of:

- Gas Cleaning Plant

- Contact Section

- Acid Absorption Section

- Acid Storage & Dispatch Systems

- ETP, Neutralization & Water Recovery Systems

- ZLD Systems (where applicable)

- Optimize plant throughput, conversion efficiency, and recovery rates.

- Ensure maximum plant availability and reliability.

Setting Compliance

- Ensure adherence to:

- CPCB norms

- GPCB norms

- Environmental Clearance conditions

- Consent to Operate requirements

- Ensure compliance related to:

- SO₂ emissions

- Acid mist emissions

- Stack monitoring

- Water discharge standards

- Hazardous waste handling

- Drive zero environmental non-compliance.

Process Excellence & Optimization

- Improve:

- Sulphur burning efficiency

- SO₂ to SO₃ conversion efficiency

- Sulphuric acid quality

- Utility consumption

- Water recovery

- Energy efficiency

- Lead process debottlenecking initiatives.

- Implement Lean, Six Sigma and continuous improvement projects.

Safety & Risk Management

- Champion Process Safety Management (PSM).

- Ensure compliance with:

- SOPs

- PTW System

- LOTO

- HIRA

- MOC

- Emergency Response Procedures

- Conduct incident investigations and implement corrective actions.

- Build a strong safety culture across operations teams.

Maintenance Coordination





- Work closely with Maintenance teams for:

- Preventive Maintenance

- Predictive Maintenance

- Shutdown Planning

- Turnaround Management

- Drive improvement in equipment reliability.

- Reduce unplanned downtime.

Water & Effluent Management

- Ensure efficient operation of:

- ETP

- Recycle Systems

- Neutralization Systems

- Sludge Handling Facilities

- Water Recovery Systems

- Monitor water balance and recycling performance.

- Promote water conservation initiatives.

Team Leadership

- Lead a multidisciplinary team of:

- Shift In-Charges

- Engineers

- Operators

- Technicians

- Contract Workforce

- Develop competency and succession plans.

- Drive performance and employee engagement.

Budget & Cost Control

- Prepare annual operating budget.

- Monitor:

- Chemical consumption

- Utility consumption

- Maintenance expenses

- Spares inventory

- Drive cost optimization without compromising safety or quality.

Projects & Expansion

- Support:

- Capacity enhancement projects

- Debottlenecking initiatives

- Environmental improvement projects

- Technology upgrades

- Participate in commissioning and performance guarantee tests.

Qualifications

Education Qualification:

B.E./B.Tech in Chemical Engineering

M.Tech Chemical / Environmental Engineering preferred

Experiences:

18–25 years of experience in process industries, focused can be Sulphuric Acid Plant Operations, Gas Cleaning Systems, Environmental Systems, ETP / Wastewater Treatment Operations

📌 Plant Head - Sulphuric Acid & ETP (Bidada)
🏢 Important Business
📍 Bidada