Quality Head - Motor (Bengaluru)

Quality Head - Motor (Bengaluru)

31 Jul
|
Larsen u0026 Toubro
|
Bengaluru

31 Jul

Larsen u0026 Toubro

Bengaluru

Business Unit: EPS Mobility

Role: Quality Head-Motor The Quality Manager/Engineer is responsible for establishing, implementing, and maintaining worldclass quality systems for EV traction motors —covering stator, rotor, and motor assembly processes. The role ensures IATF 16949 compliance, drives APQP/PPAP , leads problem solving and customer quality , manages SQE , and ensures all products meet safety, reliability, and performance standards. You will champion a culture of zerodefect, customer obsession, and continuous improvement , while guiding crossfunctional teams to deliver high firstpass yields, low PPM, robust validation, and stable production.

Key Responsibilities

Quality Systems, Compliance &

- Audits

- Ensure full compliance with IATF 16949, ISO 9001, ISO 14001, and customerspecific requirements.

- Lead internal and external audits (IATF, customer, regulatory) and close findings with sustainable actions.

- Maintain quality manuals, SOPs, Control Plans, PFMEA, inspection standards, traceability, and document control.

NPI / APQP / PPAP Ownership

- Lead APQP from concept → DV → PV → PPAP → SOP.

- Approve design validation (DV) and production validation (PV) plans including durability, thermal, dielectric, vibration/NVH, and EOL performance.

- Oversee PPAP submission: PSW, DFMEA/PFMEA, Control Plans, MSA, SPC, Run@Rate, and capability (Cp/Cpk).

- Validate process readiness before SOP (tools, gages, measurement systems, automation, inspection plans).

InProcess Quality &

- Plant Performance

- Own FPY, PPM, scrap, rework, and OEEquality metrics for stator, rotor, and final assembly lines.

- Ensure robust Control Plan deployment, gage calibration, SPC on CTQs (hairpin welds, insulation integrity, press fits, magnet placement).

- Monitor and improve EOL test signatures:



electrical performance, torque ripple, partial discharge, hipot, runin vibration/noise.

- Lead Layered Process Audits (LPA), gemba walks, and containment for nonconformance issues.

Supplier Quality Management (SQE)

- Manage supplier quality for magnets, laminations, copper, machined parts, castings, adhesives/resins, sensors, and electronics.

- Conduct supplier audits (VDA 6.3 preferred), approve PPAPs, ensure incoming quality checks, and track supplier PPM/OTD.

- Drive supplier corrective actions (8D), dualsourcing risk plans, and costofpoorquality reduction.

Customer Quality &

- Issue Resolution

- Act as the primary interface for OEM/Tier1 customers for all quality matters.

- Lead customer complaint resolution with 8D, root cause analysis, and permanent corrective actions.

- Manage warranty data, reliability growth, field returns (teardown analysis), and customer scorecards.

- Own customer audits, QBRs, and new program readiness reviews.

Problem Solving &

- Continuous Improvement

- Lead structured problem-solving (8D, A3, 5Why, Fishbone) for line issues and customer complaints.

- Support Lean, Six Sigma, Kaizen projects focused on yield, scrap, equipment uptime, and process capability.

- Enable digital quality dashboards, data analytics (FPY, PPM, Cp/Cpk, warranty), and predictive insights.

Leadership &

- Team Management

- Lead a team of Quality Engineers, Technicians, Inspectors, and SQE.





- Define skill matrices, training needs, certification levels, and audit competencies.

- Foster a culture of accountability, transparency, and continuous improvement.

Qualifications

- Bachelor's or Master's degree in Electrical, Electronics or Computer Science Engineering.

- 8-13 years of experience in electric motor design/manufacturing, with at least 5 years in a senior leadership position within a Tier-1 supplier/OEM.

- Hands-on experience with motor manufacturing processes: lamination stamping/stacking, hairpin/conventional winding, insulation systems, laser welding etc.

- Familiarity with IATF 16949/ISO 9001 systems and production part approval

- Robust data analysis experience (Minitab, Power BI, SPC tools)

- Excellent communication, stakeholder management and decision making under ambiguity

L&T; Company Overview / About Us

L&T; is a USD 30 billion Indian multinational engaged in EPC Projects, Hi-Tech Manufacturing, and Services, operating across multiple geographies. A strong, customer–focussed approach and the constant quest for top-class quality have enabled L&T; to attain and sustain leadership in its major lines of business for eight decades.

Given L&T;'s capability in strategic electronics and leveraging its foray into semiconductor design and well-established capabilities in L&T; Technology Services, the business is expanding its offerings to cover industrial electronic modules, products and systems in critical sectors of Power Electronics, Automotive Electronics, Industrial Robotics &

- Automation, Communication Platforms and Electronic Systems Design &
- Manufacturing (ESDM). The focus products under Automotive Electronics are ADAS, Electrification &
- Connectivity related products.

📌 Quality Head - Motor (Bengaluru)
🏢 Larsen u0026 Toubro
📍 Bengaluru

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