31 Jul
|
Paradise Placement Consultancy
|
Aurangabad
31 Jul
Paradise Placement Consultancy
Aurangabad
:
In-Process & Final Quality Assurance
- Monitor and control the quality of the liquid painting process, including basecoat, clearcoat, and primer applications.
- Perform visual inspection and laboratory testing for painted automotive sheets, castings, and polymer components.
- Conduct critical paint tests: Dry Film Thickness (DFT), gloss levels, cross-hatch adhesion, scratch resistance, and impact testing.
- Control common liquid paint defects like orange peel, runs, sags, dust inclusions, pinholes, and color mismatches.
2. Chemical & Parametric Control
- Standardize parameters for liquid paint preparation, including viscosity monitoring and temperature/humidity control of the flash-off and oven baking zones.
- Monitor pre-treatment (PT) and Electrodeposition (CED) or phosphating line chemistries, including bath concentration, pH levels, and total dissolved solids (TDS).
- Supervise the quality and chemical ratios of raw materials like industrial liquid paints, 2K universal thinners, and primers.
3.
Core Quality
Tools & Standard Compliance
- Lead the implementation of IATF 16949 (QMS), TPM, and EHS systems within the paint shop floor.
- Utilize core tools: PPAP, FMEA, Control Plans, and SPC (Statistical Process Control) to track defect trends and process capability ((C_p, C_{pk})).
- Formulate 8D reports and root-cause analyses (using Ishikawa/5-Why) to address customer quality complaints and internal rejections.
4. Audit & Shop Floor Management
- Conduct regular layer process audits (LPA) for paint booth cleanliness, air filtration efficiency, jig fixtures, and dust-proofing systems.
- Collaborate with production teams to reduce overspray, scrap rates, and solvent consumption, improving overall shop-floor cost-efficiency.
Required Technical Skills
- Process Knowledge: Deep understanding of liquid painting, spray gun mechanisms (manual/robotic), baking ovens, and conveyor systems.
- Instruments: Hands-on expertise using gloss meters, DFT meters, spectro-photometers, and chemical lab titration equipment.
- Standards: Practical knowledge of automotive OEM paint testing and quality standards.
📌 Quality Engineer / Senior Quality Engineer – Paint Shop (Liquid Line) (Aurangabad)
🏢 Paradise Placement Consultancy
📍 Aurangabad