We are seeking an experienced Mechanical/Electrical QA Engineer responsible for ensuring product and process quality throughout manufacturing, assembly, and testing operations. The ideal candidate should possess robust expertise in root cause analysis, 8D Problem Solving, 5 Why Analysis, Fishbone (Ishikawa) Diagram, PFMEA/DFMEA, corrective and preventive actions (CAPA), and continuous improvement methodologies.

Key Responsibilities

- Develop, implement, and maintain quality assurance systems and procedures.
- Conduct product, process, and system audits to ensure compliance with quality standards.
- Lead investigations of customer complaints, field failures, and manufacturing defects.
- Perform 8D problem-solving activities and coordinate cross-functional teams for issue resolution.
- Conduct Root Cause Analysis (RCA) using:
- 5 Why Analysis

- Fishbone (Ishikawa) Diagram

- Pareto Analysis

- Fault Tree Analysis (FTA)
- Prepare and review FMEA (Process FMEA / Design FMEA) to identify risks and implement preventive actions.
- Drive Corrective and Preventive Actions (CAPA) to eliminate recurring quality issues.
- Analyze quality data, identify trends, and implement continuous improvement initiatives.
- Ensure compliance with customer, industry, and regulatory requirements.
- Collaborate with manufacturing, engineering, supplier quality, and customer quality teams.
- Monitor Key Performance Indicators (KPIs) such as PPM, First Pass Yield, Scrap Rate, and Customer Complaints.
- Participate in supplier quality audits and vendor development activities.




- Prepare quality reports, inspection plans, control plans, and technical documentation.

Required Skills Quality Tools & Methodologies
- 8D Problem Solving
- 5 Why Analysis
- Fishbone (Ishikawa) Diagram
- FMEA (PFMEA/DFMEA)
- Root Cause Analysis (RCA)
- CAPA Management
- Statistical Process Control (SPC)
- Control Plan Development
- MSA (Measurement System Analysis)
- APQP & PPAP
- Lean Manufacturing
- Six Sigma Tools

Technical Skills

Mechanical QA Engineer

- GD&T; interpretation
- Mechanical inspection techniques
- Manufacturing process quality control
- Knowledge of machining, fabrication, assembly, and testing

Electrical QA Engineer

- Electrical testing and validation
- PCB/Control Panel quality inspection
- Electrical schematics and wiring standards
- Knowledge of IEC, ISO, and industry standards

Qualifications
- Bachelor's Degree in Mechanical Engineering, Electrical Engineering, or related field.
- Experience in manufacturing, automotive, industrial equipment, electronics, power systems, or related industries.
- Certification in Lean Six Sigma (Green Belt/Black Belt) preferred.
- Experience working with ISO 9001, IATF 16949, AS9100, or equivalent quality management systems.

Preferred Competencies
- Strong analytical and problem-solving skills.
- Excellent report-writing and documentation skills.
- Ability to lead cross-functional teams during quality investigations.
- Customer-focused mindset with strong communication skills.
- Experience handling customer audits and quality improvement projects.

📌 mechanical Quality Assurance (Night Shift) (Bangalore Rural)
🏢 Capgemini
📍 Bangalore Rural