Our client, A leading global specialist in energy management and automation is looking to engage with a consultant who who can deliver the following responsibilities:

Health and Safety:

- Knowledgeable on all the local health & safety regulations with some knowledge on state/provincial and country regulations
- Knowledgeable on health and safety management system guidelines
- Is able to explain why Health and safety management is essential
- to employees complete physical and mental well being
- Deploys H&S; programs/structures in support of the corporate H&S; vision

Manufacturing Management:

- Drives Information system and defined process on a daily basis: ERP(SAP), MES (LDS, ITAC,PMS), and associated digital tools (SIM, Quality, Service Level)
- Executes a daily manufacturing plan based resources allocation, working hours to match customer demand and due dates
- Drives changes for Performance improvement based on the SPS principles
- Respects rules defined for material replenishment in order to control WIP, ensure inventory accuracy and Service Level
- Implements flow concepts (including MPH flows) and pull systems designed for MTS,MTO, CTO, ETO business
- Contributes to training needs identification
- Executes competency plan (Flexibility, Versatility, Core competencies

Manufacturing Supply Chain:

- Understands the impact of variation in customer demand and the linkage to finished goods inventory and customer service level
- Understands value stream maps and related basic concepts of order flow
- Understands MPP concept
- Knowledge of materials scheduling, Healthy production start (ETO)
- Knowledge of plant order processing (Product and ETO)
- Understands big order management process (planning and scheduling)

Manufacturing Operations:

- Develops/improves standard operating routines based on Red Green analysis and utilizing Lean tools




- Train team members on Red Green tracking and identifying improvements
- Manage (SIM) Production Short Interval Management to respond to problems and prevent reoccurrence (Quality at the Source and ANDON)
- Perform KPI gap analysis, prioritize actions and propose improvements
- Contributes to administrative and physical process improvements and implementations to minimize waste
- Manages process constraints (know and track)

Manufacturing Diagnostic:

- Collects data relevant to diagnostic objectives
- Participates in multi observation studies (MOS)
- Identifies current and future state opportunities (identifies improvement levers)

Manufacturing Maintenance:

- Develops protected work plans and is knowledgeable in plant emergency response procedures/duties required of the maintenance team
- Interprets technical documents to complete maintenance tasks for responsible areas and equipment
- Understands the needs and priorities of production departments and effectively coordinates with manufacturing management

Quality Control and Inspection:

- Able to identify key process inputs and develop process audits
- Able to identify and manage development (including GR&R;) of routine gages and measurement equipment
- Able to identify key characteristics during print reviews (parts/assemblies) and identify the needed quality tools to verify those characteristics
- Able to assess most capability analyses and understand the needed capabilities to meet quality/customer needs




- Able to develop and implement functional acceptance tests (FAT) based on customer requirements
- Able to develop Quality Control Plans based on engineering, regulatory, and statutory requirements, where applicable
- Able to develop sampling plans and procedures

Skills Required

Experience:

- Diploma or Bachelor's degree in Mechanical, Electronics, Industrial Engineering, Manufacturing Engineering, or a related discipline.
- Minimum 5 years of experience in a production or manufacturing environment, preferably in high-volume manufacturing.
- Proven experience managing end-to-end production operations and achieving targets for safety, quality, cost, delivery, and productivity.
- Hands-on experience with automated manufacturing processes, including SMT (Surface Mount Technology) and THT (Through Hole Technology).
- Strong exposure to mass production environments, with expertise in production planning, capacity planning, and cycle time analysis.
- Experience leading large production teams, workforce planning, training, performance management, and resolving industrial relations (IR) issues.
- Working knowledge of ERP/MES systems (e.g., SAP, MES) and the ability to leverage digital tools for production monitoring and reporting.
- Strong understanding of Lean Manufacturing, continuous improvement, Short Interval Management (SIM), root cause analysis, and process optimization.
- Good knowledge of Health, Safety & Environment (HSE) practices, ISO standards, quality systems, and regulatory compliance within manufacturing operations.
- Excellent communication, presentation, stakeholder management, and problem-solving skills, with the ability to coordinate effectively across Production, Quality, Maintenance, Engineering, and Supply Chain functions.

📌 Consultant-Production Manager (Bengaluru)
🏢 Flexing It
📍 Bengaluru