01 Aug
|
Cummins
|
Phaltan
**Key Responsibilities** **Health, Safety & Environmental (HSE)** + Demonstrate a strong commitment to workplace safety by adhering to all Cummins HSE policies, procedures, and standards. + Stop work immediately and report unsafe conditions, incidents, near misses, or injury hazards. + Follow Lockout-Tagout (LOTO), electrical safety requirements, and safe work practices. + Conduct Job Safety Assessments (JSA) and utilize appropriate personal protective equipment (PPE). + Recognize environmental impacts and support sustainability initiatives within manufacturing operations. + Promote an interdependent safety culture by identifying, correcting, and escalating hazards. **Maintenance & Equipment Reliability** + Perform preventive, predictive, corrective, emergency, and breakdown maintenance activities. + Troubleshoot, diagnose, and repair electrical systems, industrial controls, automation equipment, PLCs, drives, and production machinery. + Support equipment uptime initiatives through effective failure analysis and reliability improvement activities. + Maintain and repair production, assembly, and testing equipment according to established standards and procedures. + Document maintenance activities and provide feedback into preventive maintenance systems. **Automation, Robotics & Controls** + Maintain and troubleshoot Siemens S7-1500 PLC-based automation systems using Siemens TIA Portal. + Perform PLC programming modifications, upgrades, and system enhancements. + Support operation and maintenance of industrial robots including ABB, FANUC, Yaskawa, Universal Robots, and collaborative robotics systems. + Troubleshoot motion control, servo systems, industrial drives, and machine automation technologies. + Support machine communications through PROFINET, OPC UA, TCP/IP, and related industrial networking protocols. + Assist with integration of manufacturing systems, machine vision solutions, process controls, and CMES systems. **Quality & Operational Excellence** + Perform work according to technical specifications, electrical schematics, process documentation, and quality standards. + Conduct quality inspections and identify opportunities to reduce quality and cost risks. + Analyze equipment failures, conduct Root Cause Analysis (RCA), and implement corrective actions. + Participate in Total Productive Maintenance (TPM), continuous improvement,
and operational excellence initiatives. + Identify manufacturing constraints and contribute to process optimization efforts. **Asset Care & Housekeeping** + Maintain tools, fixtures, assembly equipment, and testing systems. + Support calibration, inspection, and functionality verification activities. + Maintain clean, organized, and secure work areas. + Support spare parts management and inventory planning for maintenance and automation assets. **Collaboration & Development** + Collaborate with Production, Quality, Manufacturing Engineering, IT, Maintenance, and support teams to achieve operational goals. + Coordinate with vendors and contractors during maintenance and improvement projects. + Communicate technical issues, solutions, and improvement opportunities effectively to stakeholders. + Support and mentor junior technicians when required. + Complete required technical, safety, and career development training. **Qualifications** **Required Qualifications** + High school diploma, secondary education certificate, technical diploma, or equivalent applicable experience. + Relevant industrial maintenance, automation, electrical, or manufacturing experience. + Ability to read and interpret electrical schematics, control drawings, manuals, and technical documentation. + Knowledge of industrial safety practices and electrical safety requirements. **Preferred Qualifications** + Technical certifications in Electrical Systems, PLC Programming, Robotics, Industrial Automation, Mechatronics, or Maintenance. + Experience working within manufacturing or high-volume production environments. + Experience with automation, robotics, industrial networking, and machine controls. + Knowledge of TPM, Lean Manufacturing, Root Cause Analysis, and reliability-centered maintenance practices. **Licenses & Certifications** + Additional technical certifications are preferred. + Export control or sanctions-related licensing may be required where applicable.
**Skills** **Technical Skills** + Electrical troubleshooting and fault diagnosis. + Industrial automation and control systems maintenance. + Siemens TIA Portal and Siemens S7-1500 PLC programming and troubleshooting. + Robotics troubleshooting and maintenance (ABB, FANUC, Yaskawa, Universal Robots). + Industrial communication protocols including PROFINET, OPC UA, and TCP/IP. + Motion control systems, drives, and servo technologies. + Machine vision and manufacturing systems integration. + Preventive, predictive, corrective, and reliability-focused maintenance. + Root Cause Analysis (RCA) and continuous improvement methodologies. + Technical documentation interpretation and problem resolution. **Professional & Behavioral Skills** + Strong analytical and problem-solving capability. + Effective verbal and written communication skills. + Ability to collaborate across cross-functional teams. + Sound decision-making and troubleshooting judgment. + Customer and business focus. + Adaptability and learning agility. + Ability to prioritize work and perform effectively under pressure. + Commitment to safety, quality, and operational excellence. + Ability to coach, support, and work effectively with diverse teams. **Experience** + Relevant work experience or intermediate to advanced technical knowledge gained through education, training, apprenticeships, or industrial experience. + Experience supporting electrical, automation, robotics, manufacturing, or maintenance operations. + Hands-on experience with industrial equipment troubleshooting and repair. + Experience participating in continuous improvement, TPM, Lean, or reliability initiatives. + Previous experience in high-volume manufacturing environments is preferred. + Experience supporting automated production systems and industrial controls is considered a strong advantage. **Core Competencies** + Collaborates + Communicates Effectively + Customer Focus + Decision Quality + Drives Results + Demonstrates Self-Awareness + Nimble Learning + Health and Safety Fundamentals + Controls Safety + Manufacturing Knowledge + Values Differences **Job** Manufacturing **Organization** Cummins Inc. **Role Category** On-site with Flexibility **Job Type** Shop **ReqID** 2431813 **Relocation Package** Yes **100% On-Site** No
📌 Skilled Technician - Level II - SHOP (Phaltan)
🏢 Cummins
📍 Phaltan