**Job Summary** The Controls & Electrical Maintenance Engineer is responsible for troubleshooting, maintaining, improving, and supporting electrical, controls, CNC, PLC, and automation systems within a manufacturing environment. The role focuses on ensuring equipment reliability, minimizing downtime, driving continuous improvement initiatives, and supporting manufacturing operations through advanced electrical and automation expertise. The position serves as a technical resource, providing leadership and guidance to maintenance teams while ensuring compliance with safety, quality, and operational standards. **Key Responsibilities** **Health, Safety & Environmental (HSE)** + Comply with all HSE policies, procedures, and regulatory requirements. + Identify, report, and mitigate electrical, mechanical, hydraulic, and pneumatic safety hazards. + Promote a robust safety culture through the use of PPE, safety procedures, and risk assessments. + Support safe operation of CNC machines, automated systems, rotating equipment, and industrial machinery. + Participate in safety training, audits, and continuous improvement initiatives. **Electrical Maintenance & Equipment Support** + Perform advanced troubleshooting, repair, installation, and maintenance of electrical and automation systems. + Support CNC machines, special purpose machines (SPMs), robots, conveyors, nut runners, and automated material handling systems. + Conduct panel-level fault finding, wiring modifications, component replacement, and electrical diagnostics. + Analyze equipment failures and implement corrective and preventive actions. + Maintain accurate maintenance records and work orders using maintenance management systems such as MAXIMO. + Ensure compliance with electrical codes, standards, and preventive maintenance programs. **Controls & Automation Engineering** + Troubleshoot and maintain PLC, HMI, CNC, SCADA, and industrial automation systems. + Program and support PLC platforms including Siemens, Mitsubishi, Allen Bradley, Omron, and Fanuc systems. + Maintain CNC controls including Fanuc (0i/30i Series), Siemens (828D/840D), and Bosch Rexroth (IndraDrive, MTX). + Support industrial communication networks including Profinet, Profibus, Ethernet/IP, and related protocols. + Troubleshoot servo drives, spindle drives, axis control systems, encoders, and motion control applications. + Support integration of machines with production monitoring systems, MES, and Industry 4.0 initiatives.



+ Debug complex automation and machine control issues and implement sustainable solutions. **Continuous Improvement & Reliability** + Lead machine uptime improvement initiatives and support MTTR/MTBF reduction programs. + Drive TPM, predictive maintenance, and reliability improvement activities. + Improve machine accuracy, process capability, cycle time, and operational efficiency. + Identify and implement cost-saving opportunities through repair, reuse, localization, and optimization of spare parts. + Support energy reduction, waste elimination, and maintenance cost optimization projects. + Implement real-time monitoring, OEE improvement, and digital manufacturing initiatives. **Planning, Resource & Vendor Management** + Manage spare parts planning and inventory to ensure equipment availability while optimizing costs. + Coordinate with OEMs, vendors, and contractors for specialized maintenance and technical support activities. + Monitor contractor performance and ensure compliance with quality and safety standards. + Support maintenance scheduling around production requirements to minimize operational disruptions. **Teamwork & Communication** + Collaborate with production, engineering, quality, and maintenance teams to resolve equipment issues. + Act as a technical mentor and resource for less experienced team members. + Conduct technical training and facilitate knowledge sharing within the organization. + Communicate technical issues, corrective actions, and improvement opportunities effectively to stakeholders. **Qualifications** + Diploma, Technical Certification, High School Diploma, or equivalent experience in Electrical Engineering, Industrial Automation, Mechatronics, or a related field. + Additional certifications in PLC Programming, CNC Systems, Industrial Automation, or Electrical Maintenance are preferred. + Licensing may be required for compliance with export controls or applicable regulations.



**Preferred Competencies** + Electrical System Troubleshooting + Factory Automation and Control Systems + Machine Programming + Controls Safety + Manufacturing Knowledge + Continuous Improvement + Health & Safety Fundamentals + Drives Results + Nimble Learning + Collaboration and Team Development + Problem Solving and Analytical Thinking + Values Differences and Inclusive Leadership **Skills** **Technical Skills** + Electrical Maintenance and Troubleshooting + CNC Machine Maintenance and Diagnostics + PLC Programming and Automation Systems + HMI and SCADA Systems + Fanuc, Siemens, Mitsubishi, Allen Bradley, Omron Controls + Bosch Rexroth Control Systems + Servo Drives, Motion Control, and Spindle Systems + Industrial Communication Networks (Profinet, Profibus, Ethernet/IP) + Hydraulic and Pneumatic Systems + Robotics and Automated Material Handling Systems + Industry 4.0 and OEE Monitoring Systems + Preventive, Predictive, and Reliability-Centered Maintenance + Electrical Schematics and Control Panel Design + MAXIMO or Computerized Maintenance Management Systems (CMMS) **Behavioral Skills** + Problem Solving and Root Cause Analysis + Decision Making + Continuous Improvement Mindset + Collaboration and Team Leadership + Effective Communication + Adaptability and Learning Agility + Results Orientation + Safety Leadership **Experience** + Minimum 6-8 years of experience in Electrical Maintenance, CNC Maintenance, Industrial Automation, Controls Engineering, or Manufacturing Maintenance environments. + Hands-on experience supporting CNC machining centers, turning centers, grinding machines, and automated production equipment. + Proven experience troubleshooting CNC controls, PLC systems, industrial automation systems, and machine tool equipment. + Experience working with Fanuc, Siemens, Mitsubishi, Allen Bradley, Omron, and Bosch Rexroth control platforms. + Exposure to TPM, predictive maintenance, reliability improvement, and continuous improvement initiatives. + Experience managing machine uptime, maintenance planning, and automation system enhancements in a manufacturing environment. + Ability to lead technical problem-solving efforts and support cross-functional improvement projects. **Job** Manufacturing **Organization** Cummins Inc. **Role Category** On-site with Flexibility **Job Type** Shop **ReqID** 2431895 **Relocation Package** Yes **100% On-Site** Yes Due to the operational nature and specific job duties of this role, work is required to be completed 100% in person/In office.

📌 JSM - Machine Shop Maintenance Controls (Phaltan)
🏢 Cummins
📍 Phaltan