Senior Engineer - Metallurgy is responsible for effectively supervising employees in a designated area to ensure a safe work environment, meet production deadlines, and attain established goals in the areas of production, quality, delivery, and cost. Responsible for successful running of all furnaces, trouble shooting and ensure product quality as per standard.
Also to support in manufacturing activities, related to heat treatment; like in development of new HT process, proving recent parts and installation of new equipment related to heat treatment.
To prepare and communicate technical reports to Internal customers on Heat Treatment Processes / System Improvements with the help of leveraging our global strength.
Responsible for effective operation & monitoring of furnaces, with rated output with QCD [Quality, Cost & Delivery] approach.
Responsible for ensuring, production plan is adhered 100% and there is no stoppage of line due to want of material.
Ensure production planning for furnaces, polishing & Shot peening.
Responsible to meet the monthly department goals on meeting targets like, forecasted expense, reduce consumables consumption, etc.
Responsible for Microstructure analysis, metallurgical inspection and other metallurgical testing, material / metallurgical analysis of failed parts (Failure Analysis).
Support in manufacturing activities related to new chain parts development, establishing new process, installation of new equipment etc.
Support in establishing and validating De burring & polishing process for various chain parts.
Co-ordinate with CFT team [Quality, Maintenance, Manufacturing, Customer Support] and work towards continual improvement on quality and productivity.
Involvement in the area of recent product development metallurgy.
Establish best practices in heat treatment and polishing related activities from other Plants.
Support maintenance activities in heat treatment and polishing machines.
Trouble shooting and decision making on emergency situations for all furnaces and related equipment in production workplace.
Ensure to follow and implement CQI-9, and other customer requirements.