01 Aug
|
Cummins
|
Phaltan
Job Summary Operates machines and production equipment safely and efficiently in accordance with quality and productivity requirements within a manufacturing environment. Responsible for operating, monitoring, and supporting machining and production processes with limited supervision while adhering to Cummins Health, Safety & Environmental (HSE) standards, quality procedures, and continuous improvement practices. This role requires working in rotational shifts based on business requirements. Key Responsibilities Health, Safety & Environmental (HSE) + Stop work and immediately report any unsafe conditions or major injury hazards. + Report work-related injuries, illnesses, incidents, hazards, or near misses. + Follow Cummins HSE standards, policies, procedures, and regulatory requirements. + Use appropriate personal protective equipment (PPE) and maintain safe work practices. + Promote a strong safety culture by supporting team safety initiatives and looking out for others. + Recognize environmental impacts of work activities and minimize negative environmental effects. + Participate in HSE training and safety improvement initiatives. Quality + Follow standard work instructions, process documentation, and quality procedures including SPC, poka-yoke, and visual standards. + Perform quality inspections and identify non-conforming materials or process deviations. + Raise issues proactively to minimize quality risks, rejections, and production losses. + Support improvement of Right First Time (RFT) and Overall Equipment Effectiveness (OEE) performance. + Maintain process discipline and ensure qualitative output within defined standards. Production & Machine Operations + Operate CNC and manual/automated production equipment to manufacture and assemble products according to specifications and customer requirements. + Operate machining equipment including Grinding, Turning, EDM, AFM, and Special Purpose Machines (SPM). + Perform machine setup activities including fixture loading/unloading, alignment, and tool offset setting. + Work at required cycle times and achieve defined production targets.
+ Perform basic CNC programming support and machine operation adjustments. + Conduct routine machine cleaning, operator care, and preventive maintenance activities. + Troubleshoot basic mechanical and machine-related issues and escalate when required. + Support bottleneck machine operations to maximize machine utilization during break times and production hours. + Maintain 5S standards and cleanliness of machines and surrounding work areas. + Support production continuity by assisting other lines or functions as required by business needs. + Follow tasks and operational instructions provided by Team Leaders and Managers. Continuous Improvement & Teamwork + Participate actively in Kaizen, FIFI, Q-Pro, TPM, and other continuous improvement initiatives. + Work collaboratively with peers, skilled trades, maintenance teams, and support staff to identify equipment issues and improve processes. + Support preventive and process maintenance activities to improve machine reliability and uptime. + Communicate effectively with assigned teams and cross-functional support functions. + Complete required technical training and professional development activities. + Adhere to shift schedules, break timings, attendance requirements, and workforce planning processes. **Qualifications** + Diploma in Engineering or equivalent technical qualification preferred. + High school diploma, secondary education certificate, or equivalent experience as permitted by applicable regulations. + Additional technical certifications in CNC machining, manufacturing, or industrial operations are advantageous. **Education, Licenses & Certifications** + Diploma in Engineering or equivalent technical qualification preferred. + High school diploma or equivalent experience required.
+ Additional certifications in CNC operations, machining, manufacturing systems, or industrial safety are advantageous. + This role may require compliance with export controls or sanctions regulations. **Competencies** + Communicates Effectively + Courage + Drives Results + Ensures Accountability + Health and Safety Fundamentals + Manufacturing Knowledge + Values Differences **Skills and Experience** **Technical Skills** + Hands-on experience operating CNC machines including Grinding, Turning, EDM, AFM, and SPM machines. + Knowledge of machine setup, fixture alignment, loading/unloading, and tool offset settings. + Basic understanding of CNC programming and machining processes. + Basic mechanical troubleshooting and machine maintenance skills. + Understanding of manufacturing processes, production standards, and quality inspection methods. + Knowledge of preventive maintenance, 5S, OEE, and continuous improvement methodologies. **Behavioral & Skilled Skills** + Good communication and teamwork skills. + Strong focus on safety, quality, and productivity. + Ability to work in rotational shifts and dynamic manufacturing environments. + Accountability and discipline in following production schedules and operational procedures. + Problem-solving mindset with willingness to learn and improve technical skills. + Flexibility to support different production lines and operational requirements. **Experience** + Minimum 3-5 years of experience in machining or manufacturing operations preferred. + Experience operating CNC machines and production equipment in industrial or manufacturing environments is required. + Relevant experience gained through technical training, apprenticeship, or on-the-job learning will be considered. **Job** Manufacturing **Organization** Cummins Inc. **Role Category** On-site with Flexibility **Job Type** Shop **ReqID** 2430035 **Relocation Package** Yes **100% On-Site** Yes Due to the operational nature and specific job duties of this role, work is required to be completed 100% in person/On-site.
📌 Production Associate - Level II (Phaltan)
🏢 Cummins
📍 Phaltan