About the Role
We are looking for a DVA Modeler to create, maintain, and validate Dimensional Variation Analysis (DVA) models that simulate assembly processes, tolerances, and CAD data to predict dimensional variation and product quality. This role supports automotive OEM programs and works closely with GDME/DCD engineering teams on appearance, functional, and supplier-related DVA studies.

Key Responsibilities
Create, maintain, and validate DVA models using CAD data, locating strategies, input tolerances, and design specifications
Perform Appearance DVA assessments for exterior and interior components per Ford DCD standards (FDJ to OKTB) and prepare summary reports
Execute Functional DVA studies for UN/UP functional requirements and prepare technical memo reports
Conduct What-If DVA studies covering attachment, packaging, alignment, and TVM actions across vehicle systems (powertrain, exterior, interior, exhaust, battery, engine, chassis)
Perform Supplier End Item GD&T; DVA studies, develop supplier assembly DVA models, and prepare evidence books




Validate simulation results, troubleshoot model discrepancies, and incorporate feedback from GDME/DCD engineers
Support post-FDJ to OKTB DVA deliverables (DVA X to DVA 3) with on-time delivery and zero quality defects

Required Skills & Experience
Experience level: Fresher (1–2 yrs) / Junior (2+ yrs) / Senior (7+ yrs) — specify per opening
Basic knowledge of CAD tools (CATIA, NX) and Dimensional Variation Analysis (DVA) concepts
Understanding of GD&T;, Statistical Process Control (SPC), automotive engineering principles, and suspension systems
Hands-on experience with Vis VSA (Vis Mockup), Teamcenter/Active Workspace, and MS Office
GD&T; certification preferred (added advantage)

Pay: ₹30,000.00 - ₹70,000.00 per month

Advantages:
Versatile schedule
Health insurance
Leave encashment
Life insurance
Paid sick time
Paid time off

Work Location: In person

📌 Dva Modeler Dimensional Variation Analysis Engineer Chennai
🏢 MALKS Engineering Private
📍 Chennai