Job Description:

To ensure maximum uptime, reliability, and secure operation of High-Pressure Die Casting (HPDC) / Gravity Die Casting (GDC) machines and auxiliary equipment through advanced preventive, predictive, and breakdown maintenance, while optimizing spare parts inventory and reducing maintenance costs

Key Responsibilities 1. Maintenance & Troubleshooting (6-8 Years Expertise)

- Perform complex troubleshooting and repair of HPDC machines (Buhler, ItalPresse, Toshiba, LK, Yizumi).
- Expertise in hydraulic systems, including troubleshooting high-pressure pumps, proportional valves, servo valves, and cylinder repairs.
- Repair mechanical systems: toggle mechanisms, tie-bar alignment, and die-locking systems.
- Repair, maintain, and set up trimming presses, ladlers, sprayers, and extractor robots.
- Ensure proper functioning of furnace, crucible, heating, and metal pouring systems.

2. Preventive & Predictive Maintenance

- Develop and execute daily, weekly, and monthly Preventive Maintenance (PM) schedules to minimize downtime.
- Implement predictive maintenance techniques (vibration analysis, thermography, oil analysis).
- Manage cooling system maintenance (heat exchangers, water towers)



to prevent die soldering.

3. Electrical & Automation Control

- Troubleshoot PLC (Siemens, Allen Bradley), relay logic, and electrical control panels.
- Diagnose sensor issues, limit switches, and safety interlocks.

4. Documentation & Compliance

- Maintain comprehensive machine history logs, breakdown reports, and spare parts inventory.
- Adhere to IATF 16949 and ISO 9001:2015 quality standards for maintenance documentation.
- Enforce LOTO (Lock-Out/Tag-Out) safety protocols.

5. Team Leadership & Improvement

- Lead a team of technicians for shift operations (if required).
- Conduct Root Cause Analysis (RCA/5 Why) for major breakdowns and implement CAPA.
- Drive 5S, TPM (Total Productive Maintenance), and Kaizen initiatives.

Required Skills & Qualifications

- Technical Knowledge: Deep understanding of die casting processes (aluminum/zinc).
- Drawings: Ability to interpret hydraulic and electrical schematics.
- Software: Proficiency in ERP systems (SAP/Oracle) for spare parts management.
- Tools: Hands-on experience with tool room equipment (Lathe, Drilling, Grinding).

📌 Die Casting Machine Maintenance Engineer (Aurangabad)
🏢 Paradise Placement Consultancy
📍 Aurangabad