Failure Analysis (FA) Engineer - PCBA
Role Overview:
The Failure Analysis Engineer is responsible for performing root-cause analysis on defective or failed printed circuit board assemblies (PCBAs). By using destructive and non-destructive testing techniques—specifically Dye & Pry and Cross-Section Analysis—the engineer identifies physical defects and translates findings into actionable improvements in manufacturing and design.
Key Responsibilities:
Failure Analysis Execution: Perform Dye & Pry testing on suspect SMT and BGA components to verify solder joint integrity, detect fatigue cracks, pad cratering, and open circuits.
Cross-Sectioning: Prepare, mount, grind, and polish PCBA samples to analyze internal layer structures, plated through-holes (PTH), intermetallic compounds (IMC), and layer thicknesses.
Microscopy & Imaging: Utilize optical microscopes and Scanning Electron Microscopes (SEM) to inspect, document, and measure defects found during testing.
Data Interpretation: Analyze defect data,



evaluate findings against industry standards (such as IPC-TM-650 testing protocols), and document detailed FA reports.
Process Improvement: Collaborate with manufacturing, quality, and process engineering teams to recommend corrective actions and prevent recurring soldering or assembly defects.

Qualifications & Skills:
Education: Bachelor's or Master's degree in Materials Science, Electronics, Mechanical Engineering, or a related field.
Experience: Hands-on experience in PCBA lab settings, specifically handling sample preparation, mounting (puck preparation), and optical/chemical microsectioning.
Industry Standards: Solid working knowledge of IPC workmanship and acceptance criteria (e.g., IPC-A-610 , IPC-TM-650 ).
Analytical Tools: Experience using optical and metallurgical microscopes; familiarity with X-ray, SEM, and EDS is a robust plus.

📌 Failure Analysis Engineer Pune
🏢 Jabil
📍 Pune