01 Aug
|
Cummins
|
Phaltan
**Job Summary** Responsible for performing electrical maintenance and supporting machine operations to ensure equipment reliability and availability. This role involves working on industrial automation systems, PLC/HMI programming, and control systems while adhering to safety, quality, and operational standards. The position also contributes to continuous improvement initiatives and supports advanced manufacturing technologies with limited supervision. **Key Responsibilities** **Health, Safety & Environment (HSE)** + Follow all HSE policies, procedures, and regulatory requirements. + Identify, correct, and immediately report safety hazards, incidents, and near misses. + Use appropriate Personal Protective Equipment (PPE) and participate in required HSE training. + Promote a culture of safety, interdependence, and environmental responsibility. + Recognize environmental impacts of work and take actions to minimize negative effects. **Electrical Maintenance & Automation Controls** + Perform electrical repairs and preventive, corrective, predictive, and emergency maintenance on manufacturing equipment. + Diagnose and debug complex machine control and automation issues; implement corrective actions using a data-driven approach. + Program, test, and maintain PLC and HMI systems (Siemens TIA Portal mandatory). + Implement, maintain, and support SCADA systems (preferably Ignition SCADA) with SQL database integration. + Integrate control systems with MES and manufacturing databases. + Install, configure, and troubleshoot sensors, actuators, scanners, vision systems, drives, robots, and cobots. + Work with safety devices including Safety PLCs, safety relays, safety scanners, and guarding systems (e.g., Pilz, Schmersal). + Ensure compliance with applicable electrical codes, standards, and Cummins specifications.
**Quality & Equipment Reliability** + Apply high standards of workmanship and craftsmanship in all maintenance activities. + Support equipment uptime and perform downtime and failure analysis. + Follow process documentation, quality procedures, and standard work. + Perform quality inspections and raise issues to minimize cost and quality risks. + Provide feedback and updates into the Preventive Maintenance system. **Continuous Improvement & Collaboration** + Identify and reduce manufacturing constraints and support production goals. + Drive automation improvements, cost-reduction initiatives, and continuous improvement projects. + Participate actively in Total Productive Maintenance (TPM) activities. + Schedule maintenance activities around production requirements. + Communicate technical information effectively with peers, supervisors, and support teams. + Contribute to knowledge sharing, training, and technical development initiatives. **Qualifications** + High school diploma or equivalent required. + Diploma or degree in Electrical, Electronics, Mechatronics, or related field preferred. + Additional certifications may be required as per regulatory or compliance standards. **Skills & Competencies** **Technical Skills** + PLC/HMI programming (Siemens, Mitsubishi, Allen Bradley, Omron, FANUC) + SCADA systems (preferably Ignition)
and MES integration + Electrical system troubleshooting and control panel design understanding + Industrial communication protocols (EtherNet/IP, Profibus, DeviceNet) + Experience with sensors, drives (e.g., Siemens G120), and safety systems (Pilz, Schmersal) + Knowledge of robotics, vision systems (Cognex, Keyence), and automation tools + Basic understanding of pneumatics, hydraulics, and mechanical systems **Core Competencies** + Solid analytical and problem-solving skills + Ability to debug complex automation systems + Data-driven and systematic approach to issue resolution + Effective communication and collaboration skills + Ability to work under pressure and meet production requirements + Continuous learning mindset and adaptability **Experience** + 4-6 years of relevant experience in electrical maintenance, industrial automation, or manufacturing environments. + Hands-on experience with PLC programming, SCADA systems, and automation troubleshooting is required. **Preferred Experience** + Exposure to SQL databases and advanced SCADA tools + Experience in high-volume or safety-critical manufacturing environments + Experience in automation projects and system integration **Behavioral Expectations** + Strong ownership and accountability for equipment performance + Team-oriented with the ability to collaborate across functions + Proactive approach to safety, quality, and continuous improvement + Ability to multitask and prioritize in a dynamic shop-floor environment **Job** Manufacturing **Organization** Cummins Inc. **Role Category** On-site with Flexibility **Job Type** Shop **ReqID** 2424872 **Relocation Package** Yes **100% On-Site** Yes Due to the operational nature and specific job duties of this role, work is required to be completed 100% in person/On-site.
📌 Electrician - Level II (Phaltan)
🏢 Cummins
📍 Phaltan