We are seeking a Senior Mechanical Design Engineer - UAV to lead the structural development and systems integration for high-performance, long-range autonomous platforms. This role focuses on the design of mid-to-high MTOW fixed-wing aircraft capable of operating in extreme dynamic environments. You will be responsible for the full mechanical lifecycle, utilizing SolidWorks for advanced surfacing, assembly management, and structural validation.
Key Responsibilities
- Develop and optimize composite airframe architectures (e.g., delta-wing configurations) to balance high structural rigidity with low drag.
- Design and validate structural reinforcements capable of withstanding high-acceleration, rail-based deployment systems.
- Engineer vibration-isolated mounting solutions for high-displacement piston engines to ensure minimal mechanical noise transfer to sensitive avionics.
- Design internal layouts for high-mass payloads and large-volume fuel systems while maintaining strict center-of-gravity (CoG) constraints.
- Design cooling solutions for internal combustion systems and ensure all mechanical interfaces meet MIL-STD-810G environmental standards, specifically regarding water-sealing and corrosion resistance.
Technical Requirements
- Expert proficiency in SolidWorks,
with a focus on advanced surfacing and large assembly management.
- Proven experience with aerospace-grade composites (CFRP/GFRP) and lightweight alloys.
- Working knowledge of DO-160 and MIL-STD-810G for airborne hardware qualification.
- Ability to utilize FEA tools to validate structural integrity against high-G ignition and cruise loads.
Qualifications:
- Bachelor's or master's degree in mechanical engineering, Aerospace Engineering, or related fields.
- A minimum of 4 years specifically focused on Unmanned Aerial Systems (UAS) or aerospace structural design
Personal Attributes:
- Self-starter with a strong sense of initiative
- Collaborative team player who enjoys working in a dynamic environment
- Detail-oriented and able to manage multiple projects simultaneously
- Passion for drones and unmanned aerial technology
Working Conditions:
- This is a full time position based in Bangalore that may require occasional evening or weekend work
- May require travel to customer sites or other company locations
Salary and Benefits:
- Competitive salary based on experience and qualifications
- Health insurance
- Paid time off and holidays
- Opportunities for professional development and growth