Role & responsibilities

A. Overall Plant Operations

- Take complete ownership of Crusher Plant & M-Sand Plant operations.
- Ensure achievement of daily, weekly, and monthly production targets (in tons).
- Optimize plant capacity utilization and minimize downtime.
- Manage full flow from mines to finished goods dispatch.

B. Production Management

- Plan and execute production schedules aligned with sales demand.
- Monitor machinery performance (Jaw, Cone, VSI, Screens, Air Classifier, Wet Plant).
- Ensure correct product mix (20mm, 10mm, GSB, M-Sand variants).
- Improve yield and recovery % (coarse aggregates and sand).

C. Maintenance & Equipment Management

- Ensure strong preventive and breakdown maintenance systems.
- Reduce unplanned downtime through structured planning.
- Monitor spares consumption and equipment lifecycle.
- Coordinate with OEMs/vendors for upgrades and efficiency improvements.

D. Quality Control

- Maintain consistent product quality and gradation standards.
- Reduce variation in M-Sand quality through process control.
- Eliminate customer complaints through root cause analysis.
- Implement strict quality SOPs and testing systems.

E. Dispatch & Coordination

- Ensure seamless coordination with dispatch for vehicle movement.
- Achieve minimum Turnaround Time (TAT) for loading operations.
- Align production planning with dispatch schedules.
- Improve loading efficiency and reduce idle time.

F. Cost Optimization

- Control cost per ton (power, manpower, maintenance, diesel).
- Identify cost-saving opportunities across operations.
- Reduce wastage and improve material recovery.
- Drive efficiency improvements impacting overall profitability.

G. Team Management





- Lead supervisors, operators, and plant workforce.
- Ensure manpower availability across shifts.
- Build disciplined, accountable, and performance-driven teams.
- Conduct regular training and skill development.

H. Safety & Compliance

- Ensure strict safety protocols across plant operations.
- Conduct regular safety audits and training.
- Maintain compliance with statutory and environmental norms.

I. Systems, Automation & Reporting

- Implement SOPs, checklists, and structured reporting systems.
- Track KPIs: production, downtime, quality, dispatch TAT.
- Submit daily, weekly, and monthly performance reports.
- Drive digitization and data-based decision making.

J. Plant Development & Expansion Projects

- Lead and execute new plant development projects (e.g., new hopper installation, layout optimization, additional screening lines, etc.).
- Coordinate with design, vendors, and internal teams for project execution.
- Ensure timely completion within budget and desired output capacity.
- Identify infrastructure gaps and proactively propose expansion or modification projects.
- Drive continuous improvement in plant layout for higher efficiency and scalability.

K. IoT & Automation Implementation

- Identify and implement latest IoT-based solutions for plant monitoring and automation.




- Integrate real-time data systems for production tracking, machine performance, and downtime analysis.
- Implement sensor-based monitoring for predictive maintenance.
- Work towards a semi/fully automated plant workplace.
- Collaborate with tech vendors to digitize plant operations and dashboards.

L. Finished Goods Procurement & Supply Management

- Ensure uninterrupted product availability to achieve monthly and annual sales targets.
- Identify, evaluate, and develop reliable quarry partners for procurement of quality finished products.
- Plan procurement quantities based on production capacity, sales forecasts, inventory levels, and customer commitments.
- Negotiate commercial terms, monitor supplier performance, and optimize procurement costs while maintaining quality standards.
- Coordinate closely with Sales, Dispatch, and Production teams to balance in-house production with external procurement.
- Ensure procured materials meet the company's quality specifications before dispatch to customers.
- Develop contingency sourcing plans to mitigate production disruptions and ensure continuous market supply.
- Monitor procurement costs, supplier performance, and profitability to maximize overall business margins.

Preferred candidate profile

- Strong expertise in crusher & M-Sand plant operations
- Hands-on experience with Air Classifier & Wet Sand Plants (CDE or similar)
- Understanding of fines control, grading, and recovery optimization
- Project execution and plant development capability
- Exposure to IoT and automation systems
- Strong analytical and problem-solving ability
- Leadership and team handling

📌 Operation Head (Gujarat)
🏢 Amardeep Aggregates
📍 Gujarat