01 Aug
|
Paradise Placement Consultancy
|
Aurangabad
01 Aug
Paradise Placement Consultancy
Aurangabad
:
In-Process & Final Quality Assurance
Monitor and control the quality of the liquid painting process, including basecoat, clearcoat, and primer applications.
Perform visual inspection and laboratory testing for painted automotive sheets, castings, and polymer components.
Conduct critical paint tests: Dry Film Thickness (DFT), gloss levels, cross-hatch adhesion, scratch resistance, and impact testing.
Control common liquid paint defects like orange peel, runs, sags, dust inclusions, pinholes, and color mismatches.
Chemical & Parametric Control
Standardize parameters for liquid paint preparation, including viscosity monitoring and temperature/humidity control of the flash-off and oven baking zones.
Monitor pre-treatment (PT) and Electrodeposition (CED) or phosphating line chemistries, including bath concentration, pH levels, and total dissolved solids (TDS).
Supervise the quality and chemical ratios of raw materials like industrial liquid paints, 2K universal thinners, and primers.
Core Quality
Tools & Standard Compliance
Lead the implementation of IATF 16949 (QMS), TPM, and EHS systems within the paint shop floor.
Utilize core tools: PPAP, FMEA, Control Plans, and SPC (Statistical Process Control) to track defect trends and process capability ((Cp, C{pk})).
Formulate 8D reports and root-cause analyses (using Ishikawa/5-Why) to address customer quality complaints and internal rejections.
Audit & Shop Floor Management
Conduct regular layer process audits (LPA) for paint booth cleanliness, air filtration efficiency, jig fixtures, and dust-proofing systems.
Collaborate with production teams to reduce overspray, scrap rates, and solvent consumption, improving overall shop-floor cost-efficiency.
Required Technical Skills
Process Knowledge: Deep understanding of liquid painting, spray gun mechanisms (manual/robotic), baking ovens, and conveyor systems.
Instruments: Hands-on expertise using gloss meters, DFT meters, spectro-photometers, and chemical lab titration equipment.
Standards: Practical knowledge of automotive OEM paint testing and quality standards.
📌 Quality Engineer / Senior Quality Engineer – Paint Shop Liquid Line Aurangabad
🏢 Paradise Placement Consultancy
📍 Aurangabad