Job Description:

Position Title : Sr. Engineer / Jr. Manager (HMC Setter)06 No.

Position Reporting To : HOD – Manufacturing Technology

Work Location: Kothur – Hyderabad

Department : Manufacturing Technology – Machine Shop

Primary Role
The HMC Machine Setter is responsible for preparing, setting, and operating Horizontal Machining Centers to ensure precision machining of components as per production requirements. This role demands solid technical expertise in CNC machining, fixture setting, tool selection, and adherence to quality standards.

Key Responsibilities
Setup and prove out of current parts on HMC machines with 100% CMM and manual inspection ok.
Ensure right alignment and clamping, adjust offsets, tool lengths. , and cutting parameters for optimal performance.
Detailed study of component drawing, GD&T; requirements, process documents, propose right cutting tool strategy, methods, cutting tool selection.
Adjust cutting feeds and speeds during the first-off run to optimize cycle times and tool life.




Troubleshoot program errors and make necessary offsets or code adjustments to meet tolerances.
Monitor machine operation to detect malfunctions, vibration, or tool wear.
Perform "First Off" inspection to verify part dimensions against the drawing before going to next part.
Use precision measuring instruments (Micrometers, Vernier Calipers, Height Gauges, Bore Gauges, CMM) to ensure adherence to tolerances.
Perform daily preventive maintenance (checking oil levels, coolant concentration, chip conveyor operation).
Ensure the machine and surrounding area are clean (5S standard).
Adhere to all safety protocols, including the use of PPE and proper lock-out/tag-out procedures.
Conduct toolpath simulations and dry runs to ensure error-free machining
Collaborate with MFT, production, quality, CMM teams to ensure manufacturability and compliance.
Troubleshoot machining issues & work on continues improvement to reduce cutting tool consumption,

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