Key Responsibilities

- Prepare and release process sheets, setup sheets, and routing plans for machining operations.
- Design and/or select jigs, fixtures, and tooling (mechanical, hydraulic, pneumatic) to support efficient machining.
- Conduct machining feasibility studies and provide Design for Manufacturability (DFM) inputs.
- Estimate cycle time, tooling, and part costing for machined components, including overheads.
- Standardize workholding, tooling, and inspection methods across machines and vendor base.
- Drive lean manufacturing initiatives (Kaizen, SMED, 5S) to improve productivity and reduce waste.
- Support vendor development team with process audits, capability assessments, and technical guidance.
- Define and implement inspection stages, tolerances, and in-process checks in line with GD&T; and quality requirements.

Education & Qualifications

- B.Tech / Diploma in Mechanical Engineering / Production / Tool Design.
- Certification in Lean / Six Sigma / CAD-CAM / Tool Design will be an added advantage.

Experience Required

- Minimum: 68 years in CNC machining / manufacturing engineering.
- Ideal:



812 years with strong exposure to process planning, costing, jigs & fixtures, and vendor support.
- Domain preference: Aerospace, Automotive, Defence, or Precision Machining.

Key Skills Required

1. Process Planning & DFM Ability to prepare process sheets, optimize machining sequences, and assess manufacturability.

2. Fixture & Tooling Design – Proficiency in designing and validating jigs, fixtures, and tooling (mechanical/hydraulic/pneumatic).

3. Costing & Cycle Time Estimation – Expertise in cycle time calculation, tooling costing, and part cost estimation.

4. GD&T; & Tolerance Analysis – Robust understanding of GD&T;, stack-up analysis, and inspection requirements.

5. Lean Manufacturing & Productivity Improvement – Hands-on experience in Kaizen, SMED, 5S, and process standardization.

NOTE: Interested candidates can share their CV's to [email protected]

Thanks & Regards

Surya Reddy

Senior Executive-HR

📌 Assistant Manager Methods (Telangana)
🏢 Zen Technologies
📍 Telangana