02 Aug
|
Maruti Suzuki India
|
India
02 Aug
Maruti Suzuki India
India
JD for Electronic Lab Incharge
Location – Kharkhoda
Experience – 7-14 Years
Education - Diploma in Mechanical/Electrical
Designation – AM/DM
Job Responsibilities
1. Electronics Lab Management
- Establish and manage an Electronics Lab for repair and testing of PLCs, servo drives, HMIs, robots, and control cards.
- Maintain standard procedures for fault diagnosis, testing, and validation.
- Ensure availability of required testing tools, software, and instruments.
2. Troubleshooting & Repair
- Lead troubleshooting of:
- Mitsubishi PLC systems (I/O modules, CPUs, communication modules)
- Servo systems (amplifiers, motors, encoders)
- Industrial robots (teach pendant, controllers, drives)
- Power supplies, VFDs, control cards
- Perform component-level analysis wherever feasible to reduce replacement cost.
3. Mitsubishi Automation Expertise
- Handle systems related to:
- Mitsubishi Electric PLCs (Q series, iQ-R, FX series)
- Servo drives (MR-J4 / MR-J5 series)
- HMIs (GOT series)
- Use software tools like:
- GX Works
- GT Designer
- MR Configurator
4. Robotics Support
- Support troubleshooting and maintenance of industrial robots such as:
- FANUC robots
- Yaskawa robots
- Handle robot teach pendant errors, servo alarms, encoder issues, and communication faults.
- Support robot backup, restoration, and program validation.
5. Failure Analysis & Continuous Improvement
- Maintain failure database and perform root cause analysis (RCA).
- Identify repetitive failures and implement design improvements or countermeasures.
- Reduce dependency on external vendors through in-house capability development.
6. Spares & Inventory Management
- Maintain inventory of critical electronic spares (PLC modules, servo drives, cards).
- Optimize repair vs replacement decisions.
- Coordinate with vendors for repair and procurement.
7. Digitalization & Smart Lab Development
- Develop database for repair history and failure trends.
- Implement test benches and simulation setups for offline troubleshooting.
- Support plant digitalization initiatives (data logging, predictive maintenance).
8. Training & Knowledge Development
- Train maintenance team on:
- PLC troubleshooting
- Servo tuning and fault handling
- Robot alarm handling
- Develop standard troubleshooting guides and SOPs.
9. Safety & Compliance
- Ensure secure handling of electronic components and ESD protection.
- Follow electrical safety standards and audit compliance. And shift coordination ability
Functional/Technical:
- Strong knowledge of PLC, servo systems, industrial networks
- Expertise in Mitsubishi automation systems
- Hands-on experience in fault diagnosis and repair
- Knowledge of industrial communication protocols (CC-Link, Ethernet/IP, Modbus)
- Ability to read electrical drawings and control logic• Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance
- Experience with robots (FANUC, Yaskawa, etc.) and vision systems is a plus
- Good communication and shift coordination ability
📌 Electronic Lab Incharge (India)
🏢 Maruti Suzuki India
📍 India