02 Aug
|
Johnson controls india
|
Pune
02 Aug
Johnson controls india
Pune
Job DescriptionJob DescriptionQualification- B.E. / B.Tech in Electrical Engineering or Mechanical Engineering- Minimum 5–6 years of relevant experience in HVAC, refrigeration, chiller testing, commissioning, troubleshooting, and performance validation- Knowledge of:- Air-Cooled and Water-Cooled Chillers- AHRI Standards- NABL Accreditation Requirements- BEE Star Label Program- HVAC Controls and Instrumentation- Test Bed Operations and Calibration ManagementWork LocationPlot No. 2, Gat No. 180P, Global Industrial Park,Village Phulgaon, Taluka Haveli,Pune – 412216, Maharashtra, IndiaKey Responsibilities – Sr. Testing Engineer / Assistant Manager – TestingThe role primarily focuses on chiller performance testing, troubleshooting, test facility management, and AHRI/NABL/BEE compliance.- Chiller Performance Testing- Conduct performance testing of Air-Cooled and Water-Cooled Chillers as per production plans and priorities.- Verify critical performance parameters, including:- Cooling Capacity (TR or kW)- Power Consumption (kW)- Input Power (kW)- KW/TR or COP- Analyze and validate test results.- Ensure compliance with:- AHRI 551/591 Standards- AHRI 550/590 Standards- IS 16590 Standards- Prepare and maintain performance test records and reports.- Customer & Third-Party Testing- Independently handle customer witness tests and third-party inspections.- Coordinate testing activities with customers and inspection agencies.- Prepare and maintain:- Log Sheets- Test Reports- Minutes of Meeting (MOM)- Ensure timely closure of observations and customer requirements.- Troubleshooting & Technical Support- Diagnoses and resolve:- Electrical issues- Mechanical issues- Refrigeration system issues- Instrumentation-related issues- Troubleshoot all types of chillers, including:- Screw Chillers- Scroll Chillers- Centrifugal Chillers- Perform root cause analysis (RCA) for failures.- Support compressor overhaul,
repair, and fault diagnosis activities.- Provide technical guidance during testing and commissioning.- Test Bed & Equipment Maintenance- Maintain and troubleshoot chiller test beds and support infrastructure.- Conduct:- Leak testing- Refrigerant charging- System repair activities- Preventive maintenance- Monitor:- Refrigerant pressures- Water temperatures- System operating conditions- Ensure reliable operation of test facilities and equipment.- HVAC & Controls Expertise- Work on:- HVAC systems- Electrical systems- DDC (Direct Digital Controls)- Carry out:- Installation activities- System modifications- Commissioning activities- Ensure compliance with OEM specifications and safety requirements.- Calibration & Certification Management- Monitor the calibration status of all testing instruments.- Maintain calibration of records and reports.- Coordinate calibration activities with approved laboratories.- Ensure compliance with:- AHRI certification requirements- NABL accreditation requirements- Verify measurement accuracy and instrument traceability.- AHRI/NABL Coordination- Coordinate documentation required for:- AHRI certification- NABL accreditation- Arrange:- Witness performance tests- Virtual performance tests- Support AHRI/NABL audits and assessments.- Coordinate with certification agencies and internal stakeholders.- Ensure continuous compliance with the test facility.- BEE Star Label Coordination- Coordinate documentation required for the BEE Star Labeling Program.- Prepare and maintain:- Technical documentation- Performance reports- Compliance records- Liaise with consultants and certification agencies.- Support:- Product registration activities- BEE audits & Assessment requirements- Ensure compliance with current BEE regulations and guidelines.- New Product & Test Facility Development- Participate in:- New product validation- Product performance testing- Product launch activities- Support the development of new testing methodologies.- Supervise:- Installation of test bed modifications- Commissioning activities- Infrastructure upgrades- Recommend improvements to enhance testing capability and efficiency.- Safety & Compliance- Conduct safety audits in coordination with EHS teams.- Ensure compliance with:- Company safety policies- Environmental regulations- Identify and mitigate safety risks in test areas.- Complete all mandatory compliance training and certifications.- Continuous Learning & Software Skills- Develop expertise in emerging chiller technologies and testing methodologies.- Enhance skills in:- Chiller Selection and Performance Analysis Software- LabVIEW Data Acquisition Software- Test Automation Systems- Support digitalization and automation initiatives within testing operations.- Continuously improve technical knowledge related to HVAC and refrigeration systems.Overall, Role Summary- Lead end-to-end performance testing of Air-Cooled and Water-Cooled Chillers.- Drive troubleshooting, root cause analysis, and technical problem-solving.- Manage customer witness testing and third-party inspections.- Ensure AHRI, NABL, and BEE compliance requirements are met.- Maintain and improve test bed infrastructure, calibration systems, and certification readiness.- Support recent product development, certification activities, and testing innovation.
📌 Test Tech Iii - Prod Delvr (Pune)
🏢 Johnson controls india
📍 Pune