Experience - Minimum 5 years in Aluminium Extrusion Press Operations, or relevant Press machine related exp in production
Key Responsibilities
Production Operations
- Operate and supervise aluminium extrusion press machines.
- Plan and execute daily production as per the production schedule.
- Ensure maximum press utilization and productivity.
- Monitor billet loading, die installation, extrusion parameters, and product quality.
- Achieve daily production targets while minimizing downtime.
Process Control
- Set and monitor extrusion parameters such as:
- Billet temperature
- Die temperature
- Ram speed
- Container temperature
- Puller speed
- Cooling process
- Ensure compliance with approved process parameters.
Quality Assurance
- Ensure profiles meet customer specifications and approved drawings.
- Minimize extrusion defects such as:
- Surface defects
- Twisting
- Bending
- Die lines
- Dimensional variation
- Coordinate with the QA team for inspection and corrective actions.
Machine & Equipment
- Conduct daily machine inspection before production.
- Coordinate preventive maintenance with the Maintenance Department.
- Report machine abnormalities immediately.
- Ensure proper die handling and maintenance.
Productivity Improvement
- Reduce scrap and rework.
- Improve Overall Equipment Effectiveness (OEE).
- Implement Kaizen initiatives.
- Support TPM activities.
- Participate in root cause analysis for production issues.
Safety & Compliance
- Ensure compliance with safety procedures and PPE requirements.
- Follow Lockout/Tagout (LOTO) procedures where applicable.
- Maintain positive housekeeping through 5S practices.
- Report unsafe conditions and near-miss incidents.
Team Management
- Guide operators and helpers during shifts.
- Allocate manpower effectively.
- Monitor discipline, attendance, and productivity.
- Conduct shift handovers with proper documentation.