Key Responsibilities
1. Preventive &
- Breakdown Maintenance
- Carry out preventive and predictive maintenance activities for all plant machinery and equipment.
- Attend machine breakdowns and ensure minimum downtime.
- Maintain machine history cards, maintenance logs, and breakdown analysis records.
1. Utility &
- Infrastructure Management
- Ensure proper functioning of utilities such as compressors, DG sets, electrical panels, HVAC systems, lighting, and air lines.
- Monitor factory infrastructure and ensure all maintenance activities are completed within timelines.
- Ensure availability and upkeep of firefighting and emergency systems.
1. Audit &
- Compliance Management
- Ensure readiness and compliance for all factory-related audits including customer audits, statutory audits, safety audits, Sedex audits, ISO audits, and internal audits.
- Maintain all maintenance-related documents, records, checklists, calibration reports, and compliance registers required during audits.
- Coordinate with cross-functional departments to close audit observations and corrective actions within defined timelines.
- Ensure adherence to factory safety standards, legal requirements, and company policies.
- Support implementation and sustenance of 5S, TPM, Kaizen, and continuous improvement initiatives.
1. ISO 50001 Energy Management System (EnMS)
- Support implementation and maintenance of ISO 50001 Energy Management System requirements.
- Monitor energy consumption of machines and utilities and maintain energy records.
- Identify opportunities for energy conservation and implement energy-saving initiatives.
- Maintain Energy Performance Indicators (EnPIs), energy baseline records, and related documentation.
- Participate in internal and external ISO 50001 audits and ensure closure of audit findings.
1. Safety &
- Statutory Compliance
- Ensure safe working practices during all maintenance activities.
- Conduct routine inspections of electrical and mechanical systems to identify unsafe conditions.
- Ensure compliance with statutory requirements related to electrical safety, machine guarding, and preventive maintenance schedules.
- Support EHS initiatives and emergency preparedness activities.
1. Spare Management &
- Documentation
- Maintain inventory of critical spare parts and consumables.
- Raise purchase requisitions and ensure timely availability of materials.
- Maintain maintenance SOPs, preventive maintenance schedules, utility logs, and audit documents.
1. Continuous Improvement
- Analyze recurring breakdowns and implement corrective and preventive actions.
- Recommend improvements for machine efficiency, reliability, and energy optimization.
- Participate in cost-saving and productivity improvement initiatives.
Required Skills &
- Competencies
- Robust knowledge of mechanical and electrical maintenance
- Understanding of factory audits and compliance requirements
- Knowledge of ISO systems including ISO 50001
- Good troubleshooting and analytical skills
- Documentation and record management skills
- Knowledge of safety standards and statutory compliance
- Team coordination and communication skills
📌 Maintenance Engineer (Pune)
🏢 EMOTORAD
📍 Pune