CAE Powertrain 3D/1D CFD Engineer

Roles and Responsibilities

Perform baseline CAE analysis of refrigeration and HVAC systems using 1D simulation tools.

Develop and optimize system models for refrigeration cycles, airflow distribution, and heat exchanger performance.

Evaluate system KPIs such as cooling capacity, COP (Coefficient of Performance), pressure drop, and energy efficiency.

Support design teams in delivering HVAC-compliant solutions within program timelines.

Drive test-to-CAE correlation for refrigeration systems, ensuring simulation accuracy.

Consider real-world constraints such as packaging, manufacturability, cost, and regulatory compliance.

Participate in model build, debugging, and validation of 1D simulation setups.

Collaborate cross-functionally with design, testing, and manufacturing teams in a fast-paced environment.

Job Requirements

Primary Skills Required

Strong expertise in refrigeration cycle and HVAC system modeling using 1D CAE tools.

Hands-on experience with:

o GT-SUITE for thermal-fluid simulation.

o Debugging and validation of 1D models.

o Interpretation of CAE results to provide actionable design recommendations.

Good understanding of thermodynamics, fluid mechanics, and heat transfer principles.

Proficiency in system-level performance prediction (cooling load, COP, pressure drop).

Strong analytical thinking and structured problem-solving capability.

Valuable communication and presentation skills.

Additional Skills Preferred





Experience in design optimization for refrigeration systems.

Exposure to automation tools (Excel macro/VBA, Python scripting).

Knowledge of

o Refrigeration cycle components (compressor, condenser, evaporator, expansion device).

o HVAC system integration in automotive or industrial applications.

Awareness of manufacturing feasibility and packaging constraints.

Experience Required

610 years of experience in refrigeration/HVAC CAE analysis.

Proven experience in

o Refrigeration cycle simulations and airflow modeling.

o Design improvement recommendations based on CAE results.

o Independently handling medium-to-high complexity tasks.

Experience in OEM/Tier-1 environments preferred.

Software Skills Required

Primary: GT-SUITE

Others: MS Office (Excel, PowerPoint, Word)

Exposure to CAD/PLM tools (CATIA, 3DEXPERIENCE preferred)

Experience Preferred

Exposure to physical testing methods for refrigeration/HVAC systems.

Familiarity with OEM CAE workflows and quality processes.

Understanding of IT/PLM systems.

Key Competencies

Technical depth in refrigeration/HVAC CAE.

Structured problem-solving approach.

Cross-functional collaboration.

Delivery ownership under timelines.

Education Qualification

Mandatory: BE / B. Tech in Mechanical / Thermal / Automotive Engineering

Preferred: ME / M. Tech in Thermal Engineering / Refrigeration Air Conditioning

📌 CAE - Powertrain - 3D/1D CFD Engineer (Pune)
🏢 Tata Technologies
📍 Pune