- Experience

4 - 8 Years
- Location

- Nature of Job

Manufacturing
- Job role

Quality

Job Description

Job Title:

MGR (QA 4Wh)

Level:

L3

Function:

QA 4Wh

Department(Sub-function):

QA Engine assembly

Office/Location:

Waluj – Aurangabad

- JOB PURPOSE:

- Engine assembly – Assly process for part fitment sequence.

- New Model :- Introduction, Check sheet preparation as per MPL, Inter face with ME

- Incoming Parts inspection Dimensional & Aesthetic requirement.

- Scheduled inspection of Casting, Forging, electrical & Propriety parts

- Conducting audit of engine assembly process .

- Conducting audit of vendors – C&M;, F&M; .

- Failure Analysis of NC Part for Assy Lines and field failures.

- Effective communication to Vendor, R&D;, ME & Production to understand defect phenomenon.

- Effective communication to vendors for implementing corrective & preventive actions.

- Vendor audit NC, improvement points and corrective actions communication to the Management.

- Interface with Vendors, PPC, Materials for issues and for improvement projects / engineering changes / new model etc

- Metallurgical & Millipore inspection at vendor end & at engine assembly.

- QMS & SHE System co-ordination of Departmental activities.

- REPORTING RELATIONSHIPS

Reporting to

Direct Reports

Lx (QA)

Lx (QA)

- INTERACTION WITH STAKEHOLDERS

Internal

External

Direct

- Interface with R&D;, CD, Purchase QA, ME, PPC & Assly shop for new model /ECN implementation, ICC issues, improvement projects etc.

- Vendors
- Vendor audit NC, improvement points and corrective actions communication to the Management
- IBU/EBU :- Field issues.

Indirect

- JOB REQUIREMENTS

Educational Qualifications

Graduate in Mechanical Engg from reputed institute with good academic track record.

Work Exp

Min: 4

Max:

8

Industry Specification

QA activity

Additional Requirements





Knowledge about basic manufacturing process and assembly process.

Preferred Vernacular Language:

English/Hindi/Marathi

Age

Min:26 Yrs

Max: 30 Yrs

Need for travel

Domestic – Monthly –For audits

- KEY COMPETENCIES (Repository & Standard Libraries for Competency Framework - Drop own tions access to Admin)

Technical

1.Knowledge of Assly/Welding/Machining/ and Basics of each process.

2. Awareness about ...welding /plastic (ABS/PP)/machine lab testing equipment

3. Analytical ability and Process know how to identify abnormality mapping.

4 Knowledge of PFMEA & DFMEA of 4 Wh Parts & Process –FTA analysis

6.Aware of engineering drawings

7. Should have knowledge and exposure in implementation of TPM systems, ISO

Functional

IT tools expertise like SAP, Power Point , Excel , MS office etc

Behavioral

Ability to Interface with cross functional teams. Vendor + ME +IB + R&D;

Team working Within- Production +ME +QA other function

Presentation skills- Good communication, planning, coordination, and leadership skills. Presentation Management

6. KEY RESPONSIBILITIES (Role Based - Std Library)

- Legal compliance :-Establishing poka yoke & process controls
- Quality safety norms -safety compliance.
- System Compliances: Zero NC in audits by ‘Internal audit’ department & ‘External audit’ agency
- Defining SOPs for following processes and following those meticulously
- Zero NC in audits by ‘Internal audit’ department & ‘External audit’ agency
- Export zero IRU.

- CKD packing mode, B) Part level packing mode, C) To improve dpr of export distributor

- Communization of QA system across all plant –
- Vendor Part Process audits
- Hassle free introduction of current model.
- Expertise in failure analysis, initiating corrective preventive actions.
- Knowledge & expertise in using different problem-solving techniques (7 QC Tools , FMEA ).
- Exposure to TPM , QMS and SHEMS implementation in work area.

📌 MGR (QA 4WH) (India)
🏢 Bajaj Auto
📍 India