Process Operations
Ensure secure and reliable operation of the Zinc Smelter plant during the shift.
Monitor and control process parameters through DCS/PLC and field inspections.
Maintain optimum operating conditions in Roaster, Leaching, Purification, Electrolysis, Melting & Casting sections.
Analyse process deviations and take immediate corrective actions.
Achieve production targets while maintaining metal recovery and product quality.
Minimise process losses, downtime, and energy consumption.

Shift Management
Lead and supervise operators, technicians, and field staff.
Conduct shift handover/takeover effectively.
Ensure proper manpower deployment and work allocation.
Coordinate with Maintenance, Electrical, Instrumentation, Laboratory, and Utility departments.

Safety & Compliance
Ensure compliance with HZL Life Saving Rules, SOPs, Work Permit System, and LOTO procedures.
Conduct Toolbox Talks before critical jobs.
Ensure proper PPE usage and housekeeping.
Report incidents, near misses, and unsafe conditions immediately.
Ensure compliance with ISO, EMS, and statutory requirements.

Process Monitoring & Troubleshooting




Monitor key parameters such as:
Temperature
Pressure
Flow
Density
pH
Current efficiency
Cell voltage
Zinc purity
Perform root cause analysis for process abnormalities.
Support plant startup, shutdown, and emergency handling.

Documentation
Maintain shift logbook and production reports.
Record process deviations and corrective actions.
Prepare daily production and shift reports.
Ensure accurate recording of operational data.

Continuous Improvement
Identify prospects for productivity improvement.
Reduce specific power and reagent consumption.
Participate in Kaizen, TPM, 5S, and operational excellence initiatives.

Education
B.E./B.Tech in Chemical Engineering (Preferred)
Diploma in Chemical Engineering with relevant experience may also be considered.

Experience
38 years in Zinc Smelter, Non-Ferrous Metal, Chemical, Fertilizer, Refinery, or Continuous Process Industry.

Experience in DCS-based continuous process operations preferred.

📌 Shift Engineer Chemical Rajasthan
🏢 Vaaman Engineers
📍 Rajasthan