We are seeking a Senior Mechanical Design Engineer - UAV to lead the structural development and systems integration for high-performance, long-range autonomous platforms. This role focuses on the design of mid-to-high MTOW fixed-wing aircraft capable of operating in extreme dynamic environments. You will be responsible for the full mechanical lifecycle, utilizing SolidWorks for advanced surfacing, assembly management, and structural validation.
Key Responsibilities
Develop and optimize composite airframe architectures (e.g., delta-wing configurations) to balance high structural rigidity with low drag.
Design and validate structural reinforcements capable of withstanding high-acceleration, rail-based deployment systems.
Engineer vibration-isolated mounting solutions for high-displacement piston engines to ensure minimal mechanical noise transfer to sensitive avionics.
Design internal layouts for high-mass payloads and large-volume fuel systems while maintaining strict center-of-gravity (CoG) constraints.
Design cooling solutions for internal combustion systems and ensure all mechanical interfaces meet MIL-STD-810G environmental standards, specifically regarding water-sealing and corrosion resistance.
Technical Requirements
Expert proficiency in SolidWorks,
with a focus on advanced surfacing and large assembly management.
Proven experience with aerospace-grade composites (CFRP/GFRP) and lightweight alloys.
Working knowledge of DO-160 and MIL-STD-810G for airborne hardware qualification.
Ability to utilize FEA tools to validate structural integrity against high-G ignition and cruise loads.
Qualifications:
Bachelor's or master's degree in mechanical engineering, Aerospace Engineering, or related fields.
A minimum of 4 years specifically focused on Unmanned Aerial Systems (UAS) or aerospace structural design
Personal Attributes:
Self-starter with a strong sense of initiative
Collaborative team player who enjoys working in a dynamic environment
Detail-oriented and able to manage multiple projects simultaneously
Passion for drones and unmanned aerial technology
Working Conditions:
This is a full time position based in Bangalore that may require occasional evening or weekend work
May require travel to customer sites or other company locations
Salary and Advantages:
Competitive salary based on experience and qualifications
Health insurance
Paid time off and holidays
Opportunities for career development and growth