Production Manager CTC

Company: ALCU industries Pvt Ltd (100% Subsidiary of M/s. Vidya Wires Ltd)

Position Title: Production Manager – Continuously Transposed Conductors (CTC)

Department: Production

Reports To: Operations Head / Plant Head

Location: Narsanda, Nadiad, Dist. Kheda, Gujarat

Job Purpose

To lead and manage the continuously transposed conductors (CTC) department for manufacturing high-quality enamelled copper & aluminium strips, and as per customer specifications and international standards, ensuring productivity, quality, safety, and cost-effectiveness while supporting new product development and customer requirements.

Key Responsibilities

Production & Operations

- - Plan, organize, and oversee CTC manufacturing operations to meet production schedules.
- Monitor line performance, output, and machine utilization (OEE).
- Control wastage, rejections, and energy consumption.
- Coordinate with Planning & Dispatch to achieve on-time delivery.

Quality & Process Control

- - Ensure products comply with IEC, IS, NEMA, ASTM, and customer-specific standards.
- Monitor film build, adhesion, flexibility, dielectric properties, thermal class, and other critical parameters.
- Collaborate with QA/QC to resolve in-process and customer quality issues.
- Implement corrective and preventive actions to eliminate defects and complaints.

CTC & Strip Enamelling Focus

- - Oversee enamelling process for continuously transposed conductors, ensuring consistency in insulation quality.
- Optimize enamelling for large cross-section conductors used in transformers and electrical machines.
- Ensure uniform enamel coating thickness and insulation properties for heavy-duty applications.

Technology & Process Improvement

- - Drive continuous improvements in enamelling technology, productivity, and cost reduction.




- Support for new enamel types, higher temperature grades, dual coatings, and customized products.
- Evaluate and implement best practices in enamelling for high-performance wires and CTC.

Team Management

- - Lead and motivate supervisors, operators, and technical staff.
- Allocate manpower effectively across different CTC lines.
- Conduct training programs on process control, quality, and safety.

Maintenance & Coordination

- - Coordinate with Maintenance to minimize breakdowns and downtime of enamelling & CTC lines.
- Plan preventive maintenance and ensure machine health.
- Liaise with Purchase / Stores for timely availability of consumables and raw materials.

Safety & Compliance

- - Ensure compliance with EHS standards, particularly in handling varnishes, solvents, and chemicals.
- Enforce protected operating practices to achieve zero accidents.
- Adhere to statutory and environmental regulations.

Reporting & Documentation

- - Prepare daily, weekly, and monthly reports on production, rejections, efficiency, and downtime.
- Support internal, customer, and certification audits (ISO, IATF, UL, RoHS, etc.).
- Maintain process records and traceability documentation.

Education:

- - B.E. / B. Tech in Electrical, Mechanical, Production, Industrial Engineering or related Engineering field.

Experience:

- - 10–15 years in wire & conductor manufacturing industry.
- Minimum 5 years of managerial experience in CTC Product.
- Experience with high standard CTC applications for transformer industry and related field.

Skills & Competencies:

- - Solid technical expertise in enamelling process control and troubleshooting.
- Familiarity with varnish chemistry, insulation systems, and curing cycles.
- Analytical and problem-solving abilities.
- Excellent leadership, team management, and communication skills.
- ERP/MIS reporting proficiency.

📌 Production Manager - CTC (India)
🏢 Vidya Wires
📍 India