Job ID: 38899

Date: 27 Jul 2026

Location:

Jagiroad, AS, IN

Department: Quality & Reliability

Business: TSAT India

Role Objective

The SPC Engineer will be responsible for designing, deploying, and sustaining Statistical Process Control systems across IC Assembly and Test operations in a Greenfield OSAT facility.

This role is critical to:

- Establish process capability, stability, and predictability
- Enable data‑driven decision making
- Prevent defects through early detection of process shifts
- Support Automotive, Industrial, and Aerospace quality expectations

Key Responsibilities

1. SPC System Deployment (Greenfield Focus)

- Lead end‑to‑end SPC framework deployment for IC Assembly and Test processes.
- Define critical process parameters, CTQs, and control characteristics.
- Select and implement appropriate control charts (Xbar‑R, Xbar‑S, I‑MR, P, NP, C, U charts).
- Establish sampling plans, subgrouping strategies, and reaction plans.

2. Process Capability & Stability

- Perform Process Capability Analysis (Cp, Cpk, Pp, Ppk) during:
- - Tool qualification
- Line qualification
- NPI / New package ramp‑up

- Identify sources of common and special cause variation.
- Drive process centering and variation reduction initiatives.

3. Manufacturing & Quality Integration

- Work closely with Process Engineering, Production, Equipment, and QE teams.
- Support control plan development and linkage to SPC controls.
- Ensure SPC outputs are aligned with:
- - PFMEA
- Control Plans
- Customer requirements

- Participate in daily Gemba, yield reviews, and excursion analysis.

4. Data Analysis & Digital SPC

- Establish digital SPC dashboards and alerts (MES / SPC software / Excel / JMP / Minitab).
- Monitor process trends and proactively flag:
- - Out‑of‑control conditions
- Capability degradation

- Develop automated SPC reports for:
- - Management reviews
- Customer audits
- Certification audits

5. Problem Solving & Continuous Improvement

- Lead statistical analysis during:
- - Process excursions




- Customer complaints
- Yield degradation

- Apply structured methodologies:
- - SPC interpretation
- DOE (basic & intermediate)
- 8D / DMAIC support

- Drive sustainable corrective actions through data validation.

6. Training & Culture Building

- Train operators, technicians, engineers, and supervisors on:
- - SPC concepts
- Chart interpretation
- Reaction plan execution

- Build SPC discipline and data integrity culture on the shop floor.
- Act as SPC Subject Matter Expert (SME) for the plant.

7. Compliance & Customer Expectations

- Ensure SPC compliance to:
- - IATF 16949 / Automotive customer requirements
- ISO 9001
- AS9100 (where applicable)

- Support customer audits, line walks, and SPC reviews.
- Ensure proper linkage between SPC, MSA, Control Plans, and PFMEA.

Key Skills & Competencies

Technical Skills

- Robust understanding of:
- - SPC theory & application
- Control charts & data interpretation
- Process capability indices

- Hands‑on experience with:
- - Minitab / JMP / SPC software
- Excel‑based statistical analysis

- Working knowledge of:
- - PFMEA
- Control Plans
- MSA (Gauge R&R; preferred)
- Basic DOE

Behavioral & Leadership Skills

- Strong analytical and statistical mindset
- Ability to challenge processes using data, not assumptions
- Effective communication with:
- - Operators
- Engineers
- Management

- High ownership, structured thinking, and coaching capability

Education & Experience

Education

- Bachelor’s degree in:
- - Engineering (Electronics / Mechanical / Industrial / Mechatronics preferred)
- Statistics / Applied Mathematics (with manufacturing exposure)

Experience

- 3–7 years of SPC / Quality Engineering experience in:
- - Semiconductor Assembly & Test (preferred)
- Electronics manufacturing / high‑volume manufacturing

- Exposure to greenfield setup, line ramp‑up, or new product introduction is a strong advantage.

Tools & Systems Exposure

- SPC / Statistical Tools: Minitab, JMP,Camline
- Manufacturing systems: MES, Yield Management Systems
- Quality systems: FMEA, Control Plan, NPI Quality

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