- Experience

3 - 10 Years
- Location

- Nature of Job

R&D;
- Job role

Engine and Vehicle Design

Division

R&D;

Department

MC – Vehicle design

Level

EX

Functional Area

Vehicle integration

1

Job Title

Sr. Engineer / Asst Manager

2

Reporting

Functional reporting to : LX

3

Background

i) Educational Qualification

Essential :

- B.E / B. Tech Mechanical Engg from reputed University / Institute

- Minimum 60 % marks
- Should have been consistent & secured good percentage throughout academics (SSC, HSC, Diploma, Graduation etc)

ii) Experience

Minimum: 3 Year(s)

Maximum: 10 Year(s)

iii) Age Limit

Minimum: 24 Year(s)

Maximum: - Year(s)

4

Job Role & Responsibilities

Role:

2Wh vehicle integration for entire product life cycle

Responsibilities:

- 2Wh vehicle system integration (EEE, Frame, Trims, wheel & brakes, suspension, power & transmission)
- Benchmarking and generation of ideas for better performance, quality improvement, cost reduction, weight reduction of different chassis system
- Working out design proposals as input & sharing it with concerned Horizontal design teams for detailing
- Communication with Horizontal teams for detail design of their respective parts & release of final design to production within project timelines
- Conducting vehicle level FMEA reviews and apply all such tools during the design phase
- Communication with T&V;, PM teams for vehicle level testing & ensuring test completion without failure prior to tooling release

5

Competency Requirements

Technical/ Functional:

- Must have basic knowledge of vehicle layout design, rider/pillion ergonomics and homologation requirements
- Should be proficient in chassis system packaging (EEE, Frame, Trims, wheel & brakes, suspension, power & transmission)

- Understanding of Mechanics, Machine elements & Strength of Materials
- Basic knowledge of manufacturing process of Sheet Metal, Casting, Forging & Plastic Parts
- Application of GD&T;, DFMEA, DFM, stack up analysis

- CAD modelling
- Knowledge of PLM software for engineering change release

Behavioural

- Initiative, Desire to Learn

- Effective team player and ability to lead small teams
- Proactive and Good interpersonal skills

Specific expertise required for functional area :

- Unigraphics: Drafting, Modelling and Assembly modules




- Hands on experience of Teamcenter Engg or equivalent PLM system
- Understanding of GD&T; & stack up analysis
- Exposure to design standards & 2Wh homologation requirements (Current, Future)
- Good communication skill

6

Likely sources

OEMs – M&M;, TVS, Hero, Honda

Design Engineer (Ex) BAL

Category 1
(Plastic parts)

Category 2
(Press & Fabricaion parts)

Category 3
(Casting, forging parts)

Category 4
(Brakes , Suspension and controls)

Category 5
(Lighting system)

Basic Qualification

B.E or B.Tech Graduate in Mechanical Engineering or higher - minimum 3 years experience

Job Description

FEA modeling in HyperMesh. Modal / static analysis for relevant load cases on parts in the respective categories
Dynamic / durability analysis with the help of CAE teams

Based on styling surfaces and volumes, concept Layout and packaging of internal lighting parts

Responsible for layout & Interface checks in 3D, with surrounding parts and highlighting clearance / interferecne issues, if any

Incorporate all aspects of functionality, performance, regulatory requirements and manufacturability

Ensuring that the part design respect all the DFM principles for respective part categories

Review the part design & prepare DFM checksheets before release

Communicating interface isssues with verticals / styling

Ensure timely completion of activities as per given time targets by proper management of personnel and resources

Basic Competencies

Expertise in Creo or UG NX Version or Catia.

Expertise in TeamCenter

MS Office incuding Power point, Excel etc

Expertise in relevant FEA tools like Hyper Mesh etc

Knowledge of DFMEA, DFM, DFA and DFS aspects

Expertise in preparing 2D drawings & Knowledge of GD&T;

Good knowledge of and exposure to relevant manufacturing processes inhouse as well as at vendors

Proficiencies

Good Knowledge of design of Injection and blow molded parts





Good Knowledge of design of Sheet metal fabricated parts

Good Knowledge of design of Aluminium die cast and steel forged and machined parts

Any or all mentioned in Cat 1,2 & 3
Basic knowledge of vehicle dynamics
Kinematic analysis of mechanical linkages & suspension geometry using Adams.

Good knowledge of design concepts for automotive or 2W lighting, including all types of light source like bulb, LED etc

Good Knowledge of Plastic Injection and blow molding process & tools

Good Knowledge of design of tubular fabricated parts

Good Knowledge of design of Aluminium & steel forged and machined parts

Knowledge about automotive and 2W industry standards and regulations, applicable globally for 2 Wheeler.

Good knowledge of DFM requirements for injection and blow molded parts

Good Knowledge of design of welded / fabricated parts

Good Knowledge of HPDC, LPDC, warm and cold forging, steel extrusion, sintered parts, aluminium precision machining, steel precision machining process & tools

Exposure to lamps/ bulbs/ LED manufacturing and validation facilities

Good Knowledge of sheet metal forming, deep drawing, welding, tube bending etc

Good knowledge of DFM requirements for die cast, forged sintered and machined parts

Positive knowledge of DFM requirements for press & fabrication parts

Preferred experience

Experience in working with Automotive or 2 Wheeler plastic parts like fairings, seat cowls, fenders, seat assy and for PT - engine side systems like air filters, ducts, fans, cowlings and coolant expansion tanks, seals, gaskets

Experience in working with Automotive or 2 Wheeler P&F; parts like fuel tanks, frames, brackets, guards, step holders etc & for PT - Experience in exhaust systems like tubes, muffler shells, baffles, clamps, brackets and relevant welding

Experience in working with Automotive or 2 Wheeler parts like Alloy wheels, grab handles, step holders, etc & for PT - Cylinder heads, valve train components, crankcases, covers, block, conrod, crankshafts, oil pumps, journal bearings

Experience in working with Automotive or 2 Wheeler suspension, brakes, lock, latches, cables and controls.

Experience in working with Automotive or 2 Wheeler lighting system parts.

📌 EX_KTM Vertical_Vehicle Integration (India)
🏢 Bajaj Auto
📍 India