Production (IN053)

Perundurai (IN092)

Job Description

ROLE DIRECTORY

Grade :

JM1/2 /NEEM

Function :

Manufacturing

Location :

PDRI

Department :

Production

Qualification :

Dip Engg.in Mech / Ele.Electronics / Chemical Tech./ Certification in Boiler

Role Title:

Member Operations

Roles & Responsiblities, Role Specification & Key Deliverables of the Role

Role Synopsis

The role would primarly involve Handling of Utility areas - Utility control [Boilers,DG Set,Compressors, Raw Water Treatment Plant, Cooling towers, MCC Panel, Transformer , HT yard,Water storage tank,Routine & Break down Maintanance}, ensuring man machine relationship through TPM, conducting RCA for breakdown, conducting periodic maintenance to minimize breakdowns,

Key Duties & Responsiblities

Member of the utility , to have control of the Equipments through out the shift

Ensuring the Chemical dosage of cooling tower and Boiler feed water

Maintain water treatment plant uptime (100%) and run WTP with the optimised set conditions

Maintain Boiler uptime (100%) and run boiler with te optimised set conditions

Maintain Compressor uptime (100%) and run Compressor with te optimised set conditions

Maintain Power Factor to unity, Maximum demand with allowed limit and 100% Adherence of Peak hour & other restricted hour load shutting at TNEB Side

Recording the E.B log and boiler log sheet

RAC (Root Asset care ) to be done shift wise and for any abnormalities found to be captured.

House keeping of utility areas & scrap generated to be moved to the scrap yard as per RMS

Shift wise Data entering in DPR , SAP for all the KPI's relate to the shift





Optimise utility start up and set up conditions during power failure and D.G change over

Jointly Responsible for the total shift production including machine and process effeicency

Daily Routine Activities

Maintaining water level for all tanks

Furnace oil, Diesel Level maintaining and pumpings to day tanks

Hardness and PH check for Raw water and boiler Feed water and initiate necessary actions

DG SET A ,B check and C check

Trouble shooting of abnormalities in utility equipments

RCA to be done & Documentation to be completed for the breakdowns in the shift, to initiate & complete

the corrective action

Recording deviation analysis in case of process variations

Critical parameters Deviation Highligting to all the concerned

Recording change events in the history cards of equipments in case of shift failures

Adherence to the common KPI & individual KPI shift wise in accordance to the annual goals taken

Preparation of RGP (Returnable gate pass) / NRGP (Non Returnable gate pass) for material flow as per the commercial SOP

Generation & closure of safety work permits

Role Specification

Technical Skills

Behaviourial Traits

Personal Attributes

Basics of Mechnical and Electrical Knowledge(Machinary mantaince)
Positive SAP knowledge
Basic knowledge in word and Excel.

Work Organsation,
Assertiveness,



Collabration & Networking Skills ,Service Delivery,
Result Delivery

Should pocesss high levels of energy and a go getter attitude who is highly outspoken will be ideal.

Nature of Experience & Exposure

Should be outspoken and a go getter and have sound knowledge in Mechanical Maintenance of Rotary equipments and adherence to process. Preferably orked in an FMCG set up with atleast 2 Years of hands on experience in Production related activities and good knowledge in SAP.

Area of Work

Equipments Handeled

Safety Pre Requisite for Concerned Area

In House - Filling Section

Personal Computer

Safety Shoes

Key Deliverables of the Role

Reduction in market compliants

Blockwise servicve level efficiency

Reduction of Oil Give away and PM loss.

Continual improvement of MBEM Audit score and GAP closure

Continual improvement of TPM Acessment score

Reduction in Accidents due to Safety in Filling area.

Meeting the production plan with minimal deviation.

Key Performance Indicators

Reduction of market complaint.

Improved blockwise service level efficiency

Continual improvement of TPM Acessment score

Continual improvement of MBEM , TPM aduit score and audit gap closure.

Reduction in Oil give away and PM loss .

Consistently meeting the production plan with minimal deviation .

Organizational Relationships

Band :

JM1/2 /NEEM

Operationally Reports to:

Executive -Production

Functionally Reports to:

Executive -Production

Reportees:

Nil

Internal Interface:

Supply chain, Production, PQA, HR, Interal Auditors

External Interface:

Outsourced Maintenance Crew [Mech./Ele.] Fabrication Vendors.

📌 Senior Officer - Production (India)
🏢 Marico
📍 India