Key Responsibilities
Shift Maintenance Operations
Lead all mechanical maintenance activities during the assigned shift.
Attend and rectify mechanical breakdowns with minimum downtime.
Coordinate with Operations, Electrical, and Instrumentation teams for equipment availability.
Ensure smooth shift handover and maintain shift logbooks.
Preventive &
Predictive Maintenance
Execute preventive maintenance schedules as per SAP/CMMS.
Monitor condition of rotating and static equipment.
Conduct routine inspections to identify abnormalities.
Ensure timely lubrication and equipment health monitoring.
Equipment Maintenance
Responsible for maintenance of
Pumps (Centrifugal &
Positive Displacement)
Gearboxes
Agitators
Conveyors &
Screw Conveyors
Belt Conveyors
Crushers
Ball Mills
Blowers &
Fans
Compressors
Heat Exchangers
Filters &
Filter Presses
Tanks &
Reactors
Pipelines &
Valves
Hydraulic &
Pneumatic Systems
Material Handling Equipment
Shutdown &
Planning
Participate in planned shutdowns and annual maintenance.
Ensure manpower deployment and contractor supervision.
Verify completion of maintenance activities before equipment startup.
Safety &
Compliance
Follow LOTO procedures.
Ensure PTW (Permit to Work) compliance.
Conduct toolbox talks before maintenance activities.
Ensure PPE compliance.
Report unsafe conditions and near misses.
Spare Management
Identify critical spare requirements.
Coordinate with Planning and Stores.
Verify availability of consumables and maintenance tools.
Documentation
Prepare shift reports.
Update breakdown reports and maintenance history.
Record equipment failures and corrective actions.
Support Root Cause Analysis (RCA) of recurring failures.
Team Management
Supervise technicians, fitters, welders, and contractors.
Allocate daily maintenance work.
Monitor work quality and productivity.
Train team members on secure maintenance practices.
Continuous Improvement
Implement Kaizen and cost-saving initiatives.
Improve equipment reliability.
Reduce MTTR and improve MTBF.
Support TPM, 5S, and reliability improvement projects.