Key Responsibilities

Incoming Quality Assurance

- Ensure quality verification of incoming raw materials such as CRCA, Brass, Copper, Stainless Steel, and bought-out fasteners.
- Perform dimensional inspection, material verification, and mechanical property evaluation as per specifications.
- Develop and maintain incoming inspection plans and sampling methodologies.
- Coordinate with suppliers for non-conforming materials and drive corrective actions.

In-Process Quality Control

- Monitor quality during manufacturing processes including Press Shop, YSM operations, and Tapping processes.
- Ensure compliance with control plans, process parameters, and quality standards.
- Conduct dimensional inspections, thread verification, torque checks, and process capability studies.
- Perform process audits and initiate corrective actions to improve process stability.

Product Quality & Validation

- Ensure finished products such as springs, MS clamps, and electrical components meet customer and internal specifications.
- Support product validation through mechanical and functional testing, including torque and pull-out strength tests.
- Analyze product failures and reliability trends to drive continuous improvement.

Customer Complaint Management

- Lead customer complaint investigations using structured problem-solving techniques such as 5 Why Analysis and 8D Methodology.




- Identify root causes and implement corrective and preventive actions (CAPA).
- Monitor complaint trends and drive preventive actions to enhance product reliability and customer satisfaction.

Quality Systems & Continuous Improvement

- Implement and monitor quality tools such as SPC, MSA, Pareto Analysis, Control Charts, and Process Capability Studies.
- Conduct internal quality audits and support 5S and continuous improvement initiatives.
- Ensure adherence to quality management systems and customer-specific requirements.

Cross-Functional Coordination

- Collaborate with Production, Engineering, Maintenance, and Product Development teams to resolve quality-related issues.
- Provide technical support for process improvements, current product development, and supplier qualification activities.
- Participate in new material evaluation and supplier validation processes.

Team Leadership & Development

- Lead and supervise a team of 1518 quality personnel.
- Conduct training on quality standards, inspection techniques, and problem-solving methodologies.
- Ensure effective coordination of quality activities across shifts.

Succession Planning

- Develop second-line leadership within the quality team.
- Mentor team members and delegate responsibilities to ensure operational continuity and capability enhancement.

📌 Senior Quality Engineer (Gujarat)
🏢 elmex Controls
📍 Gujarat