JOB DESCRIPTION

Position Title

Shift In charge

Company

Allied Blenders & Distillers Pvt Ltd

Grade / Level

5A/B

Location

Distillery, Rangapur

JOB PURPOSE

To efficiently manage Distillery Operations in shift, establishing manufacturing systems and processes that would maximize resource utilization, deliver service levels On Time in Full, reduce cost, improve productivity, reduce waste and variance, and deliver Right first time Quality and accident free operations. Driving SHE First & Always and Quality must Culture at site.

ORGANISATIONAL CHART

This position reports to Process Manager – Distillery, Rangapur

PRINCIPAL ACCOUNTABILITIES

Accountabilities

Major Activities

Key Performance Indicators

Production Planning and Control

Continuously monitor and operate distillery process on shift to shift basis to achieve production target
Coordination with Quality, Engineering teams for shift to shift operations.
Optimize asset utilization, Plant efficiency
Fulfilling of FSSAI requirements in Production & Maintenance

Achievement of production targets
Plant Efficiencies
Unit Consumption of steam, Water and Chemicals

Maintenance & Quality Management

Continues improvement of quality and efficiencies in Operations.
Ensure preventive maintenance and Implement Planned maintenance schedule
Ensure zero defect of production quality as per company quality standard
Ensure up keep of plant and machinery.

Plant efficiency
ENA quality score
ENA Yield

Cost management

Maximize & maintain the ENA yield on shift basis
Continuously monitor the Process chemical costs, steam consumption and take steps to keep them at an optimum level.
Identify cost improvement initiatives and make plans and get budget to implement the same.
Improve Plant efficiency, Productivity and fuel efficiencies.

ENA Yield
Fuel Factor
Unit Chemical cost
Plant Efficiencies

Process Improvement & EHS Management

Improvement initiatives in operations, safety, quality, environment,



cost and energy in the respective production sites.
Implement company’s Health, Safety and Environment (HSE) policy and procedures.
Ensures that the team operates in a safe and efficient manner
Investigate hazards, risks and incidents and implement corrective action
SHE – Meeting safety standards and statutory norms all the time.
Ensure safety of the plant operators while dealing with hazardous processes.
Ensure complete documentation of as per IMS (ISO 22000, 14000, 45000), Food Safety System

(Total Reportable) Incidents
First Aid
LTA (Lost Time Accident)
Near Miss
Water consumption
IMS Implementation

People management and development

Motivate the team by creating a stimulating, positive and energetic work atmosphere
Identify training and development needs for manufacturing team and its effective implementation
Build employee engagement and motivation by continuous program and training.

Plant efficiencies
% Improvement in productivity

Compliance, sustainability and integrity

Ensure 100% Compliance of govt dept. like Excise, TSPCB, Factory, Labor etc and take necessary action to mitigate any non-compliance as identified.

100% compliances

SKILLS AND KNOWLEDGE

Educational Qualifications

B. Tech Chemical Engineering / Diploma in Alcohol Technology from a reputed Institute

Functional Skills

- Sound knowledge of grain fermentation and Distillation operation.
- Fairly positive knowledge of ENA sensory
- Knowledge of all statutory requirements relevant to plant management, Excise laws, Factories, PCB, Labour laws
- Fairly good understanding of support functions like Engineering, purchasing, negotiation, facing audits, accounts and marketing requirements.
- Very Good communication skill
- Man management like make people to be responsible and accountable and able to work as team

Relevant and total years of Experience

Over 5-10 years of post qualification experience in operating/managing Alcohol Production, Maintenance and SHE aspects, FSSAI, and IMS (ISO 22000, 14000, 45000), Manufacturing Excellence, WCM Concepts.

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📍 Rangapur