- As a Senior Controls Software Engineer will have overall responsibility of developing and managing software for control systems, particularly in industrial settings
- Responsibilities typically include designing and implementing Allen Bradly software, collaborating with end users to enhance applications, and participating in the full lifecycle of project development from blueprinting to deployment
- Proficiency in PLC programming, understanding of HMI/SCADA development, and experience with Allen Bradly software are often required
- This role may also involve code review and troubleshooting to ensure optimal system performance.

Job Responsibilities:

- Develop and deploy technologies to support the next generation of smart and connected industrial automation equipment
- Provide solutions for current and existing product lines using the latest industrial automation components including PLCs, HMIs, motion controllers, data collection systems and other associated devices.
- Build Machine Networking capabilities applying knowledge of IT, IoT, Remote Access Devices, Edge computing standards
- Contribute to the overall machine intelligence strategy and solutions utilizing machine data collection for improved remote or onsite monitoring troubleshooting
- Drive collaboration and lead the technical transfer of knowledge between divisions.
- Leverage enterprise IT systems to create solutions for customers to connect to service tools, order parts, and access knowledge databases.
- Maintain the controls engineering library documenting new technologies, code repositories and HMI feature sets.
- Collaborate with division engineering teams to provide new data collection points to better understand equipment behavior and data analytics
- Consult with leading industry partners to identify potential solutions for technical readiness within the product portfolio
- Program and configure PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), Robotics, safety systems devices, vision systems, and other control devices to ensure precise control and monitoring of automation processes.
- Provide technical support and expertise during the installation, commissioning,



and maintenance phases of custom automation projects.
- Source and program motors, drives, actuators, robots, vision systems, sensors, servo controls, etc.
- Responsible for full system programming, testing, debugging, commissioning, installation, service, and upgrades.

Mandatory Skills and Abilities:

- Possess in-depth knowledge and experience with industry leading automated control platforms Siemens and Rockwell. Understanding both hardware and software technologies offered, and the tools required for development and implementation.
- Influence in bringing standards across divisions with proven change agent and driven to impact the technology and processes while balancing organizational outcomes throughout the business
- The ability to simultaneously organize and successfully execute multiple project responsibilities across a global team is required.
- Understanding of Industrial Communication Networks (Ethernet, Ethernet I/P, DeviceNet, DH+, etc.) and associated programming software (Studio 5000, FactoryTalk, etc.)
- Proven ability to implement common OMAC standards like PACK ML, ISA 88, and solid understanding of modular programming techniques

Requirements and Experience:

- Over 12+ years of hands-on experience in designing, programming, and implementing control systems for custom / packaging automation projects.
- Experience integrating new technologies and services with Enterprise IT solutions
- Identify, assess, and prove-out technical innovations that strengthen intelligent systems.
- Track record implementing at least one of the following SCADA/MES platforms: Ignition, Dynamics 365, Rockwell, Wonderware, or GE.
- Extensive experience in collaborating with cross-functional teams, including mechanical engineers and software developers,



to integrate control systems seamlessly into automation projects.
- Strong understanding of custom automation requirements, with the ability to tailor solutions to meet the unique needs of clients.
- Excellent documentation skills, including the creation of control system architecture diagrams, wiring schematics, and user manuals.
- Ability to provide technical support and expertise during installation, commissioning, and maintenance phases of custom automation projects.
- Proficient in programming PLCs, HMIs, and other control devices to achieve precise control and monitoring of automation processes.
- System level approach to the complete machine program with a high focus on recovery from start to finish.
- Experience in robotics, automation systems, vision systems, proximity and photo sensors, servo controls, etc.
- Competent skills with PC s, networking, device communications, integration, and design.
- Working knowledge of AutoCAD Electrical.
- Comprehensive knowledge of electrical component selection and panel layout design
- Excellent communication skills, both written and verbal, for working with customers and team members. Ability to effectively present information and respond to questions from employees, management, customers, and general public.
- Strong Knowledge in Commercial Components Supporting Partners.
- Excellent Project Management and Analytical Skills.
- Proficient with Microsoft Office (Word, Excel, Outlook, PowerPoint, etc.).
- Seeking candidates for the position with expertise in control software, particularly with a focus on Allen Bradley. Experience with Allen Bradley is essential for this role.
- Must be Responsible, Self-Driven, Self-Motivated, and Able to Work Independently.

Education and Training Requirements:

- Bachelor of Engineering - Electronics Communication Engineering or Instrumentation and controls / Engineering preferred and 12+ years equivalent experience in industrial automation, Controls development and commissioning.

Travel:

- Occasional domestic and/or global travel may be required for this position up to 10%.

📌 Sr. Controls Engineer (Chennai)
🏢 Barru Wehmiller
📍 Chennai