Key Result Area 1: Plant Maintenance & Reliability Objective: Ensure reliable operation and maintenance of TPP, DG Sets, and associated electrical systems to supply uninterrupted power to the Cement Plant.

Supporting Actions

- Monitor and supervise all major electrical equipment of TPP, including CHP, Boiler, Turbine, WTP, DG Sets, Alternators, Switchgear, Motors, and Auxiliary Systems.
- Carry out condition monitoring activities and maintain records in SAP.
- Monitor electrical parameters of TPP Units #1 & #2 and record observations in logbooks.
- Prepare daily power generation, power distribution, and auxiliary consumption reports.
- Coordinate with Mechanical, Instrumentation, and Electrical maintenance teams for preventive and breakdown maintenance.
- Ensure safe isolation (LOTO) and shutdown procedures during maintenance activities.
- Attend and rectify electrical breakdowns during shift operations.
- Support annual shutdown maintenance activities of all TPP electrical equipment.
- Monitor and control electrical auxiliary power consumption.
- Coordinate with Cement Plant operations for load management and load shedding requirements.
- Coordinate with Solar Power Plant (5 MW) and Desalination Plant for optimum power utilization and load balancing.
- Manage blackout situations, synchronization of TPP Units, DG synchronization, and black-start DG operations.
- Execute approved electrical projects and modifications as per timelines.
- Ensure availability and procurement of electrical maintenance materials and spares.
- Complete statutory compliance activities related to electrical systems as per schedule.
- Adopt WCM practices to achieve defect-free, pollution-free, and safe operations.
- Identify, generate, and implement improvement opportunities in electrical systems.

Key Result

Area 2: Cost Control & Resource Optimization Objective: Operate and maintain the plant in a cost-effective manner to minimize power generation costs.

Supporting Actions

- Optimize plant operation to improve equipment efficiency and reduce auxiliary power consumption.
- Effectively schedule maintenance activities to minimize downtime and manpower costs.
- Ensure optimum utilization of manpower and resources during shifts.




- Rearrange shift duties and deploy resources efficiently during absenteeism.
- Control maintenance costs through proper planning and material management.
- Monitor and recommend measures to reduce electrical energy losses.

Key Result

Area 3: Operational Excellence Objective: Coordinate maintenance and operational activities for smooth, safe, and trouble-free plant operation.

Supporting Actions

- Coordinate closely with TPP Operations for stable and efficient plant operation.
- Operate electrical switchboards and power distribution systems during emergencies.
- Coordinate with Mechanical, Instrumentation, and Operations teams for effective problem-solving.
- Ensure optimum loading and load sharing among TG, DG, Solar Plant, and Cement Plant.
- Support operational continuity through timely response to electrical abnormalities.
- Monitor critical equipment and identify potential operational risks.
- Ensure plant availability, reliability, and uninterrupted power supply.
- Achieve Zero Fatality and Zero Lost Time Injury (LTI) related to Electrical & Instrumentation activities.

Key Result

Area 4: Safety, Health, Environment (SHE) & Sustainability Objective: Ensure compliance with all safety, health, environmental, and sustainability standards.

Supporting Actions

- Ensure 100% compliance with all applicable safety standards, procedures, and statutory requirements.
- Conduct regular Safety Observation (SO) rounds and report accidents, incidents, and near misses.
- Conduct Toolbox Talks and reinforce Safe Work Practices (SWP) before commencement of critical jobs.
- Promote awareness of workplace hazards and necessary control measures among employees and contractors.
- Participate actively in safety training programs, safety committees, and safety campaigns.
- Ensure compliance with LOTO and electrical safety procedures.




- Maintain positive housekeeping and identify unsafe conditions for immediate corrective action.
- Monitor and prevent wastage of power, water, oil, and compressed air.
- Encourage and implement environmental conservation and sustainability initiatives.
- Drive awareness on responsible utilization of natural resources among team members.

Key Result

Area 5: Systems Management & Continuous Improvement Objective: Ensure effective implementation of IMS, WCM, quality systems, and continuous improvement initiatives.

Supporting Actions

- Ensure compliance with IMS, ISO, EMS, and other management system requirements.
- Implement improvement projects to reduce repetitive breakdowns, losses, and process inefficiencies.
- Submit Kaizens, OPLs, Good-to-Fine observations, and improvement suggestions regularly.
- Develop and sustain model areas within the electrical section.
- Participate actively in KFA, GRT, and review meetings.
- Identify and recommend new technologies, innovations, and productivity improvement initiatives.
- Conduct awareness programs for team members on systems and quality requirements.
- Ensure closure of audit observations and non-conformities arising from internal and external audits.
- Implement SOPs related to critical spares and consumables management.
- Identify leakage points, unsafe conditions, and environmental issues and ensure timely rectification.
- Monitor emissions and ensure compliance with environmental norms.
- Support continuous improvement efforts aimed at enhancing plant reliability, productivity, quality, and safety.

Reporting

Relationships - Designation: PF – TPP (Electrical Shift Operations)

- Department: Thermal Power Plant (Electrical)
- Function: Electrical Maintenance & Operations
- Reporting To: SH/Section Head – TPP Electrical Key Performance Indicators (KPIs) - Power Plant Availability (%)
- Breakdown Hours
- Auxiliary Power Consumption (%)
- Electrical Equipment Reliability
- Compliance Closure (%)
- Safety Observations & Compliance
- Zero LTI / Zero Fatality
- Kaizen & Improvement Implementation
- Audit Compliance Score
- Power Generation & Distribution Effectiveness

📌 PF TPP (Electrical Shift Oprn) (India)
🏢 UltraTech Cement
📍 India