Mechanical Machine Maintenance - Godrej Tooling (Mumbai)

Mechanical Machine Maintenance - Godrej Tooling (Mumbai)

04 Aug
|
Godrej & Boyce (G&B)
|
Mumbai

04 Aug

Godrej & Boyce (G&B)

Mumbai

About Godrej Tooling Business:

In 1935, Godrej Tooling was established. A tool room, that was the most advanced in India for its time. The big idea behind this was to encourage the indigenisation of machine tools. This forward-thinking vision, coupled with the highly skilled expertise of the tool room, were the reasons why Godrej & Boyce got the first order to manufacture satellite components for ISRO.

Over the years, Godrej Tooling has retained its position as a key player in the design and manufacture of tools and tooling equipment. The business manufactures custom-built, high-quality tooling that caters to a broad cross-section of players across industries. The business has expertise in industrial machines, pressure dies, casting dies, press dies, die casting dies, thermo-compression moulds, complex and large-sheet metal tooling for auto panels, and progressive dies.

Godrej Tooling is a systems-driven organization, eager to learn and experiment keeping abreast of the latest technology platforms, software and manufacturing processes. Its commitment to innovation ensures that even today, the business is among India's most advanced tool rooms, and proudly serve customers such as Honda Cars & Motorcycles, Toyota, Suzuki, Mahindra & Mahindra, Tata Motors, Caparo, and Valeo.

Key Result Areas:

1. Machine uptime and Zero breakdown.

2. Preventive maintenance and Calibration.

3. Organization Wide Initiatives

Job Profile:

The incumbent would be responsible for the following:

1. Machine uptime and Zero breakdown.





- Ensuring machine more than 97% machine uptime & zero breakdown.

- Ensuring zero downtime of machine due to non- availability of spares.

- Carrying out timely preventive maintenance of allotted machines as per schedule.

-- Updating PM sheet to include learnings from machine breakdowns to prevent recurrence of same issues

- Maintaining inventory of spares to ensure timely availability of spares for preventive maintenance, breakdown maintenance & time-based maintenance.

- Ordering recent spares & following up with Purchase for spares & repairs.

- Identify & execute improvement projects to reduce machine downtime including time required for PM & to reduce maintenance cost including consumables, spares & energy cost

2. Preventive maintenance and Calibration.

- Ensuring 100% adherence to machine preventive & calibration schedules

- Analyzing the root cause of failure & implementing corrective action through kaizens, to prevent recurrence of problem in future

- Checking machine levelling & machine geometry as per schedule.

- Planning & carrying out level & geometry correction, if required.

3. Organization Wide Initiatives

- Implementation & Adherence to IMS, Safety & HK Standards & Processes.

- Implementing Kaizen & Improvement Projects to machine downtime & maintenance cost.

- Carryout kaizens to improve the service life of equipment & spares.

- Identifying & eliminating safety hazards on machine & utilities.

- Uploading safety hazards & near miss in system.

- Maintain department & workstation housekeeping

📌 Mechanical Machine Maintenance - Godrej Tooling (Mumbai)
🏢 Godrej & Boyce (G&B)
📍 Mumbai

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