Failure Analysis / Root cause Analysis

- Perform the failure analysis with different problem-solving approaches.
- RCA,8D, A3, QC story, DMAIC

- Identifies root cause using problem solving tools such as Brainstorming, Fishbone &

- Why-Why Scatter plot,

5W 2H, Pareto chart

- Perform Design of Experiments (DoE) to validate root causes and optimize machine and process parameters

for sustained corrective actions.

- Analyse failures related to automation machine architecture, including mechanical, electrical, Software,

Vision and Robot

- Data Analysis &
- Reporting

- Prepare transparent and structured Failure Analysis (FA) reports, ensuring proper documentation of problem

statements, root causes, corrective actions, validations, and closure status.

- Perform basic statistical and trend analysis to identify recurring issues, monitor effectiveness of actions, and

support data-driven decisions.

- Perform process capability studies (Cp/Cpk) to assess machine and process stability, validate corrective

actions, and ensure compliance with customer specification requirements.

- Reviews &
- Meeting

- Participate in reviews & meeting with internal team and customer

- Present the FA findings, action plans, and validation results.

- SOPs, Lessons Learned &

- Documentation

- Capture lessons learned from qualification failures and ensured deployment across the Similar machines and

Future projects.

- Provide feedback to Design,



Software, vision, Robot and Assembly teams for continuous improvement.

- Update or create SOPs, test procedures, and best practices to prevent recurrence.

- Ensure traceability of all qualification-related issues, actions, and approvals.

- Machine Qualification

- Participate in machine design and build reviews to identify potential failure modes affecting performance,

safety, and product quality.

- Analyse failures related to machine functions & process sequences during LBU

- Identify root causes for the deviations from the expected performance.

- Validate machine performance consistency in stress run

Knowledge

- Knowledge on Problem Solving approaches (RCA,8D, A3, QC story, DMAIC &
- FMEA)

- Knowledge on Problem Solving techniques (Brainstorming, Fishbone, 5 why Analysis, Box plot, Scatter plot, 5W 2H, Pareto chart)

- Knowledge of Design of Experiments (DoE) for root cause validation and process/machine parameter optimization

- Knowledge of process capability analysis using Cp and Cpk to assess machine and process performance against specifications.

- FA report structure and presentation requirements

- Basic statistical and trend analysis knowledge

- Lessons learned and knowledge-sharing mechanisms

- Hands on experience in FATP &

- MLB Automation machines

- Process knowledge on FATP and MLB assembly line

📌 Manufacturing Engineering (Hosur)
🏢 Titan Engineering and Automation (TEAL)
📍 Hosur