Pune, MH, IN, 410501 Requisition: 63339 Job Purpose Engineer – ME Controls is responsible for designing, developing, & implementing advanced automation & control systems for Dana TM4’s EV powertrain manufacturing lines. The role involves SCADA architecture, MES integration (IoT 4.0), PLC programming, PCB design & failure analysis, & high-voltage/low-voltage motor assembly line controls. The position ensures robust, scalable, & compliant control solutions for inverter & motor production, driving Industry 4.0 readiness, process optimization, & zero-defect manufacturing.

Job Duties And Responsibilities SCADA Development: Design & deploy SCADA systems for real-time process monitoring, alarms, & data acquisition.

MES & IoT 4.0: Implement MES solutions integrated with IoT sensors for predictive maintenance & digital twin applications.

PLC Programming: Develop ladder logic & structured text programs for Siemens, Allen-Bradley, & Beckhoff PLCs; ensure fail-safe operations.

PCB Design & Testing: Create PCB layouts for control circuits, perform functional testing, & conduct root cause analysis for failures.

High-Voltage Safety: Design interlocks & safety circuits for HV motor assembly lines; ensure compliance with IEC & Dana standards.

Automation Projects: Lead end-of-line automation projects, including robotic integration & vision systems for quality assurance.

Data Analytics: Utilize Python/MATLAB for process data analysis & KPI dashboards for OEE improvement.

Cross-Functional Collaboration: Work with design, quality, & production teams to support EV inverter & motor NPD (New Product Development).





Education And Qualifications Diploma/Degree in Electrical/Electronics/E&TC; Engineering.

Hands-on experience in automation & controls engineering for EV manufacturing.

Proficiency in PLC, SCADA, MES, & IoT integration.

Knowledge of embedded systems & wiring harness programs.

Robust analytical, troubleshooting, & documentation skills.

Skills And Competencies Advanced SCADA & MES Architecture

PLC Programming (Siemens TIA Portal, Allen-Bradley RSLogix)

PCB Design & Failure Mode Analysis

High-Voltage Motor Assembly Line Controls

Embedded Systems & Arduino Prototyping

IPC Wiring Harness Standards

Data Analytics & Predictive Maintenance

Industry 4.0 Implementation & Digital Manufacturing Join our team of 28,000 problem solvers who are fostering a culture of innovation by leveraging the diverse perspectives of our global team. We believe in facing challenges head-on by finding opportunity and uncovering possibility, where roadblocks and barriers become targets instead of obstacles. We are One Dana with limitless opportunity.

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Inspire Innovation

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Win Together Job Duties And Responsibilities SCADA Development: Design & deploy SCADA systems for real-time process monitoring, alarms, & data acquisition.

MES & IoT 4.0:



Implement MES solutions integrated with IoT sensors for predictive maintenance & digital twin applications.

PLC Programming: Develop ladder logic & structured text programs for Siemens, Allen-Bradley, & Beckhoff PLCs; ensure fail-safe operations.

PCB Design & Testing: Create PCB layouts for control circuits, perform functional testing, & conduct root cause analysis for failures.

High-Voltage Safety: Design interlocks & safety circuits for HV motor assembly lines; ensure compliance with IEC & Dana standards.

Automation Projects: Lead end-of-line automation projects, including robotic integration & vision systems for quality assurance.

Data Analytics: Utilize Python/MATLAB for process data analysis & KPI dashboards for OEE improvement.

Cross-Functional Collaboration: Work with design, quality, & production teams to support EV inverter & motor NPD (New Product Development).

Education And Qualifications Diploma/Degree in Electrical/Electronics/E&TC; Engineering.

Hands-on experience in automation & controls engineering for EV manufacturing.

Proficiency in PLC, SCADA, MES, & IoT integration.

Knowledge of embedded systems & wiring harness programs.

Strong analytical, troubleshooting, & documentation skills.

Skills And Competencies Advanced SCADA & MES Architecture

PLC Programming (Siemens TIA Portal, Allen-Bradley RSLogix)

PCB Design & Failure Mode Analysis

High-Voltage Motor Assembly Line Controls

Embedded Systems & Arduino Prototyping

IPC Wiring Harness Standards

Data Analytics & Predictive Maintenance

Industry 4.0 Implementation & Digital Manufacturing

📌 Controls Engineer (Khed)
🏢 Dana Solutions
📍 Khed