Role & responsibilities

Key Role: Set up, operate, and clean fully automated / PLC-controlled Auto Coaters (e.g., ACG, Bohle, Glatt, Gansons) for film, sugar, and enteric coating of tablets.

- Experience Required: 4 to 10 Years in Pharmaceutical OSD (Oral Solid Dosage) manufacturing operations.
- Education: Diploma in Chemical / Mechanical Engineering OR ITI (Fitter / Machinist / Attendant Operator Chemical Plant - AOCP).
- Machine Operation: Perform recipes selection, peristaltic pump setup, spray rate adjustment, bed temperature control, and pan speed settings via PLC/HMI panels.
- Solution Preparation: Prepare polymer/enteric coating suspensions, color solutions, and lacquers strictly according to Batch Manufacturing Records (BMR).
- Process & Parameter Control: Maintain optimum atomization air pressure, pattern air pressure, inlet/outlet air temperatures,



and spray rates to prevent tablet defects (sticking, picking, erosion, twin formation).
- Quality & In-Process Checks: Conduct regular in-process quality testing including weight gain checks, disintegration testing, and visual inspection of coated tablets.
- Cleaning & Sanitation: Execute CIP/WIP (Clean-In-Place / Wash-In-Place) procedures, manual pan washing, and spray gun dismantle/cleaning between batch changes.
- cGMP & Documentation: Maintain strict online BMR documentation, equipment logbooks, line clearance protocols, and adhere to cGMP standards.
- Safety & Regulatory Compliance: Follow safety protocols for solvent handling, explosion-proof zones, environmental safety, and maintain 5S standards in the coating area.

📌 Coating Operator (Vadodara)
🏢 USV
📍 Vadodara