To lead and manage all utility operations ensuring, uninterrupted, productive, and cost-effective supply of utilities (power, air, water, HVAC, etc.) critical for electronics manufacturing processes such as PCB assembly, magneto motor production, and digital dashboard manufacturing.

Principal Duties, Responsibilities, Accountabilities & KPIs:

Utility Operations Management

- Ensure continuous availability of utilities.

- Electrical power (HT/LT systems, DG sets, UPS)

- Compressed air systems

- HVAC systems (clean rooms, temperature & humidity control)

- Water systems (RO, DM, cooling towers)

- Monitor and optimize energy consumption and utility efficiency

- Ensure zero downtime impacting production due to utility failures

Maintenance & Reliability

- Develop and implement preventive & predictive maintenance plans
- Ensure reliability of critical equipment like chillers, compressors, transformers, and AHUs.
- Lead breakdown analysis and implement corrective actions (RCA).

Clean Room & Environmental Control

- Maintain clean room standards (for PCB and electronics assembly areas).

- Ensure control of ESD, temperature, humidity, and particulate levels.

- Ensure compliance with industry standards for electronics manufacturing.

Energy Management & Cost Optimization

- Drive energy-saving initiatives and cost reduction projects.

- Monitor KPIs like specific energy consumption.





- Implement automation and digital monitoring systems for utilities.

Project Management

- Lead utility-related capex projects (installation, expansion, upgrades).

- Commission new equipment and ensure smooth integration with production.

- Vendor selection, technical evaluation, and contract management

Compliance & Safety

- Ensure compliance with statutory regulations (electrical safety, pollution control, boiler regulations, etc.).

- Drive safety initiatives across utility operations.

- Ensure adherence to ISO standards (ISO 14001, ISO 45001, etc.).

TPM & Equipment Reliability

- Drive TPM deployment for utility equipment

- Improve MTBF and MTTR.

- Ensure robust planned and autonomous maintenance culture.

Team Leadership & Capability Building

- Lead and develop utility team.

- Build a problem-solving, data-driven, and ownership-based culture.

- Drive training on automotive quality mindset, discipline, and standardization.

Digitalization & Continous Improvement

- Implement Industry 4.0 practices for utility monitoring

- Drive TPM, Kaizen, and Lean initiatives

- Use data analytics for predictive maintenance and efficiency improvement.

Key Stakeholders:

Internal:

Production, Projects & Industrial Engineering, Quality, HR, Finance

External

External Vendors, Auditors

📌 Head Maintenance - Plant (India)
🏢 VARROC ENGINEERING
📍 India