05 Aug
|
Maruti Suzuki India
|
India
05 Aug
Maruti Suzuki India
India
JD for Maintenance Section Incharge
Location – Kharkhoda
Experience – 10-20 Years
Education - Diploma in Mechanical/Electrical
Designation – MGR/SMGR
Job Responsibilities
1. Maintenance Management
- Lead preventive, predictive, and breakdown maintenance of press machines (mechanical, hydraulic, pneumatic, electrical systems).
- Ensure minimum downtime and quick restoration during failures.
- Develop and implement maintenance SOPs and checklists.
2. Equipment Reliability & Improvement
- Analyse breakdown data and implement root cause analysis (RCA) and corrective actions.
- Drive continuous improvement (Kaizen) to enhance machine reliability.
- Improve MTBF (Mean Time Between Failures) and reduce MTTR.
3. Digitalization & Smart Maintenance
- Implement IoT-based monitoring systems for press parameters (tonnage, vibration, lubrication, temperature).
- Use data analytics for predictive maintenance.
- Integrate maintenance systems with MES / SAP PM modules.
4. Team Management
- Lead and develop a team of maintenance engineers, supervisors, and technicians.
- Plan training programs for current technologies and safety.
- Ensure proper manpower planning and shift management.
5. Spare Parts & Cost Control
- Manage critical spare parts inventory.
- Optimize maintenance cost without compromising reliability.
- Coordinate with vendors for AMC and technical support.
6. Safety & Compliance
- Ensure compliance with safety standards and statutory requirements.
- Conduct safety audits and implement corrective actions.
- Promote zero-accident culture in the press shop.
7. New Equipment & Projects
- Support installation and commissioning of new press lines.
- Participate in equipment selection, FAT/SAT, and trials.
- Develop maintenance strategy for new technology.
Key Performance Indicators (KPIs)
- Machine Availability (%)
- Breakdown Hours
- MTBF / MTTR
- Maintenance Cost per Unit
- Safety Incidents (Zero target)
- Predictive Maintenance Implementation %
Functional/Technical:
- Deep knowledge of press shop equipment and layout.
- Hands-on experience with Tandem Press, blanking line, EOT crane, scrap conveyor etc.
- Proficiency in breakdown analysis and digital maintenance systems (SAP PM, Infor, etc.).
- Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFD Friction drives system, Conveyors
- Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance
- Experience with robots (Yaskawa, etc.) and vision systems is a plus
- Good communication and shift coordination ability
📌 Maintenance Section Incharge (India)
🏢 Maruti Suzuki India
📍 India